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RV Assembly Workshop

 
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Jack.Phillips(at)cardinal
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PostPosted: Wed Apr 19, 2006 8:58 am    Post subject: RV Assembly Workshop Reply with quote

As a prospective RV-10 builder, I have a question of this group: Have
any of you taken the EAA Sportair Workshop on RV Assembly, and if so,
how helpful was it? I've built an airplane before, but have not done a
lot of sheetmetal work, and my wife has only bucked a handful of rivets.
I can teach her, but wondered if this group recommends the workshops or
to just dive in and get started.

Jack Phillips
Raleigh, NC

Working together. For life.(sm)
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phil(at)asibuildings.com
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PostPosted: Wed Apr 19, 2006 9:25 am    Post subject: RV Assembly Workshop Reply with quote

Jack,

I built a couple of wood, tube and fabric planes before the 10 but had not
done much metal work. I took the workshop and came out feeling very
comfortable with my new found metal skills and went to work.

Phil
40122, interior and final plumbing

At 12:55 PM 4/19/2006 -0400, you wrote:
Quote:

<Jack.Phillips(at)cardinal.com>

Quote:

As a prospective RV-10 builder, I have a question of this group: Have
any of you taken the EAA Sportair Workshop on RV Assembly, and if so,
how helpful was it? I've built an airplane before, but have not done a
lot of sheetmetal work, and my wife has only bucked a handful of rivets.
I can teach her, but wondered if this group recommends the workshops or
to just dive in and get started.

Jack Phillips
Raleigh, NC

Working together. For life.(sm)
_________________________________________________

This message is for the designated recipient only and may contain
privileged, proprietary, or otherwise private information. If you have

received it in error, please notify the sender immediately and delete the
original. Any other use of the email by you is prohibited.
Quote:

Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands -
Norsk - Portuguese - Svenska: www.cardinalhealth.com/legal/email

Quote:







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jjessen(at)rcn.com
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PostPosted: Wed Apr 19, 2006 9:36 am    Post subject: RV Assembly Workshop Reply with quote

I took the EAA workshop on building aluminum planes and found it best for
the truly uninitiated. I learned a few things, but nothing that helped me
take what I already knew to the next level. I've learned more since from my
technical advisor. The workshop I took may be different than the one
designed specifically for RV's. Drop a line to our new guru of such things,
Dan Checkoway. He'll have an opinion or two. Dan?

John Jessen
RV-10 Tailcone

do not archive

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dmasys(at)cox.net
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PostPosted: Wed Apr 19, 2006 1:32 pm    Post subject: RV Assembly Workshop Reply with quote

Quote:


As a prospective RV-10 builder, I have a question of this group: Have
any of you taken the EAA Sportair Workshop on RV Assembly, and if so,
how helpful was it? I've built an airplane before, but have not done a
lot of sheetmetal work, and my wife has only bucked a handful of rivets.
I can teach her, but wondered if this group recommends the workshops or
to just dive in and get started.

Maybe I get a minute of fame here for saying that Dan Checkoway and I took the RV building workshop together back in 2001 (even parked my C182 next to his Mooney when we both flew into Corona for the event.)

I was already about a month into building the -7 and have to say I didn't really learn that many new manual skills, though it was a great place to ask newbie questions. However, the best part was that I took my wife along and it made a dramatic difference in her ownership of the project and willingness to serve as "Rosie the Riveter." For that alone it was worth the price of admission.

-Dan Masys
#40448


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armywrights(at)adelphia.n
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PostPosted: Wed Apr 19, 2006 2:25 pm    Post subject: RV Assembly Workshop Reply with quote

I did the regular sheetmetal workshop instead of the RV one. Good class.
I've taught my wife to buck rivets so you're already way ahead....

Rob #392
Awaiting QB ship.

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LIKE2LOOP(at)aol.com
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PostPosted: Wed Apr 19, 2006 6:21 pm    Post subject: RV Assembly Workshop Reply with quote

In a message dated 4/19/06 1:04:26 PM Eastern Daylight Time, Jack.Phillips(at)cardinal.com writes:
Quote:
wondered if this group recommends the workshops or
to just dive in and get started.

      I spent an hour last year at Sun n Fun in the metal workshop tent, doing a few rivets, flush rivets, removing rivets (that is a good one to learn), then get started. The kit is excellent~!.   I built the tool box kit from Van's.... fun project to do, but just get started after you drive a few practice rivets.  Van's send you scrap metal in the empennage kit. Drill lots of holes in it and de bur, then rivet with the size you will use for practice.  Us the rivet check gauge to verify that your shop head is coming out the right size. Then drill a few rivets out for practice.  Simple!
 
Steve

Stephen Blank             RV-10 Builder / Cessna 170B flyer
766 SE River Lane
Port St. Lucie, FL 34983

772-475-5556 cell


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JSMcGrew(at)AOL.COM
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PostPosted: Wed Apr 19, 2006 7:26 pm    Post subject: RV Assembly Workshop Reply with quote

I went to Synergy Air's builder's basic course (1 day) and would highly recommend it. I had started on the tail kit when I went and was doing fine. After the class, however, my confidence level, workmanship and speed went up 10 fold. There are so many little tricks you learn that can make an otherwise tedious/painful/difficult job a piece of cake.
 
I also attended the 2 day fiberglass and painting class given at Synergy. That has certainly helped me get through the canopy and cowling work rapidly.
 
I think I have made back all the time and money that I invested in the classes.
 
Jim
40134
 
In a message dated 4/19/2006 8:22:35 P.M. Mountain Daylight Time, LIKE2LOOP(at)aol.com writes:
Quote:
In a message dated 4/19/06 1:04:26 PM Eastern Daylight Time, Jack.Phillips(at)cardinal.com writes:
Quote:
wondered if this group recommends the workshops or
to just dive in and get started.

      I spent an hour last year at Sun n Fun in the metal workshop tent, doing a few rivets, flush rivets, removing rivets (that is a good one to learn), then get started. The kit is excellent~!.   I built the tool box kit from Van's.... fun project to do, but just get started after you drive a few practice rivets.  Van's send you scrap metal in the empennage kit. Drill lots of holes in it and de bur, then rivet with the size you will use for practice.  Us the rivet check gauge to verify that your shop head is coming out the right size. Then drill a few rivets out for practice.  Simple!
 
Steve

Stephen Blank             RV-10 Builder / Cessna 170B flyer
766 SE River Lane
Port St. Lucie, FL 34983

772-475-5556 cell


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Jack.Phillips(at)cardinal
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PostPosted: Thu Apr 20, 2006 4:23 am    Post subject: RV Assembly Workshop Reply with quote

Thanks for all the input.  I think we’ll try to go to the RV Assembly workshop they are offering in OSH the last week of August.  We’ll run up there in the RV-4 and swing by Mackinac Island on the way home for Karen to visit a friend.  I like the idea of getting her to feel ownership in the RV-10 project (although every time we take a long trip in the RV-4 she asks “when are we going to build a bigger airplane?”).  If I can pick up just one tip or technique that I don’t know already it is probably worth it.
 
Jack Phillips
Raleigh, NC
 
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jwik(at)crary.com
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PostPosted: Thu Apr 20, 2006 4:53 am    Post subject: RV Assembly Workshop Reply with quote

With no RV builders in my area as a resource, I obtained some tools and
reference materials prior to ordering my kit to self-instruct. Just
prior to my tail kit arriving I went to the Sportair Workshop in Oshkosh
for the sheet metal class. I learned some very useful techniques and
tips, and the biggest value was reinforcing what I had already
learned, and the confidence that I wasn't launching into it with some
terrible practices.

While there I heard great reviews for the Electrical workshop and will
probably look for an opportunity to attend that as well.

By the way, a recent post had someone out east trying to sell their
tail kit. FYI

Phillips, Jack wrote:

Quote:


As a prospective RV-10 builder, I have a question of this group: Have
any of you taken the EAA Sportair Workshop on RV Assembly, and if so,
how helpful was it? I've built an airplane before, but have not done a
lot of sheetmetal work, and my wife has only bucked a handful of rivets.
I can teach her, but wondered if this group recommends the workshops or
to just dive in and get started.

Jack Phillips
Raleigh, NC

Working together. For life.(sm)
_________________________________________________

This message is for the designated recipient only and may contain privileged, proprietary, or otherwise private information. If you have received it in error, please notify the sender immediately and delete the original. Any other use of the email by you is prohibited.

Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - Norsk - Portuguese - Svenska: www.cardinalhealth.com/legal/email










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Jack.Phillips(at)cardinal
Guest





PostPosted: Thu Apr 20, 2006 5:10 am    Post subject: RV Assembly Workshop Reply with quote

Yeah, I saw that post about the tail kit for sale. Price was very close
to the kit price, and I would rather just do it myself than have to deal
with someone else's workmanship. When I was looking for an RV-4 to buy
I looked at 7 airplanes before I found one with really good workmanship.
I learned to look at the tail since that is always the first part built
and any flaws usually show there. I figure building the tail will give
me the experience necessary to tackle the wings and fuselage.

Jack Phillips

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bob.kaufmann(at)cox.net
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PostPosted: Thu Apr 20, 2006 6:50 pm    Post subject: RV Assembly Workshop Reply with quote

If you've done that one then you should be good to go. It's easy, and plans
are great. There are some shortcuts to take that most of us will take about
off line.

Bob K
Working on engine

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mike(at)cleavelandtool.co
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PostPosted: Fri Apr 21, 2006 6:13 am    Post subject: RV Assembly Workshop Reply with quote

Just as a shameless self promotion...

We teach a building class too. The last six months the schedule has been a
little unpredictable but we have one going on yesterday and today. The next
should be near the end of May, then one June 16th & 17th the days before
Boone's annual RV Day Fly-In.

We focus on teaching excellent quality of work, and what to look for when
using tools. We have a high instructor to student ratio (usually 1:2) and
are taught now by full time RV builders with multiple awards on their
shelves. The class is located in a hangar with 8 RV's under construction (2
-10's). Everyone taking our classes have expressed that it was well worth
the investment (including those that have taken other classes).

Cost is $325 and if you bring your spouse, or building partner they are half
price. I agree that this is a great way to motivate them.

Please email me with any questions. Mike(at sign)CleavelandTool.com

Quote:

As a prospective RV-10 builder, I have a question of this group: Have
any of you taken the EAA Sportair Workshop on RV Assembly, and if so,
how helpful was it? I've built an airplane before, but have not done a
lot of sheetmetal work, and my wife has only bucked a handful of rivets.
I can teach her, but wondered if this group recommends the workshops or
to just dive in and get started.


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jaybrinkmeyer(at)yahoo.co
Guest





PostPosted: Thu Apr 27, 2006 2:33 pm    Post subject: RV Assembly Workshop Reply with quote

I took the EAA course before starting the building process. What I liked was
learning what not to do and talking to other builders.

I went in knowing next to nothing and came out knowing enough to be dangerous.
Seriously, you will learn stuff if you keep your eyes and ears open. As for the
value per dollar... I felt I got my money worth. Not everyone has the luxury of
having a technical advisor at their beck and call.

Those that say they didn't learn a thing - probably didn't because they must
already know everything already. Flame away!

Jay

Do not archive
>
> As a prospective RV-10 builder, I have a question of this group: Have
> any of you taken the EAA Sportair Workshop on RV Assembly, and if so,
> how helpful was it? I've built an airplane before, but have not done a
> lot of sheetmetal work, and my wife has only bucked a handful of
rivets.
> I can teach her, but wondered if this group recommends the workshops or
> to just dive in and get started.

__________________________________________________
Do You Yahoo!?
Tired of spam? Yahoo! Mail has the best spam protection around
http://mail.yahoo.com


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dmaib@me.com



Joined: 25 Apr 2006
Posts: 454
Location: New Smyrna Beach, Florida

PostPosted: Thu Apr 27, 2006 8:36 pm    Post subject: RV Assembly Workshop Reply with quote

My wife and I just got back from Eugene, OR where we spent ten days
with Wally Anderson and his folks at Synergy Air. We took the
Fundamentals of Building class and then the empennage building class.
Neither of us had any skills or knowledge about building an airplane.
I have been active in maintaining a Bonanza I own with a mechanic
partner for a few years, but that is about it. We left with the tail
kit completed and a good amount of basic knowledge and confidence
that we will be able to complete the RV-10 QB.
Wally and his crew are great and the trip was well worth the time and
money.

David and Mary Maib

On Apr 27, 2006, at 5:32 PM, Jay Brinkmeyer wrote:

Quote:

<jaybrinkmeyer(at)yahoo.com>

I took the EAA course before starting the building process. What I
liked was
learning what not to do and talking to other builders.

I went in knowing next to nothing and came out knowing enough to be
dangerous.
Seriously, you will learn stuff if you keep your eyes and ears
open. As for the
value per dollar... I felt I got my money worth. Not everyone has
the luxury of
having a technical advisor at their beck and call.

Those that say they didn't learn a thing - probably didn't because
they must
already know everything already. Flame away!

Jay

Do not archive
>
> As a prospective RV-10 builder, I have a question of this group:
> Have
> any of you taken the EAA Sportair Workshop on RV Assembly, and if so,
> how helpful was it? I've built an airplane before, but have not
> done a
> lot of sheetmetal work, and my wife has only bucked a handful of
rivets.
> I can teach her, but wondered if this group recommends the
> workshops or
> to just dive in and get started.

__________________________________________________
Do You Yahoo!?
Tired of spam? Yahoo! Mail has the best spam protection around
http://mail.yahoo.com




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_________________
David Maib
RV-10 #40559
New Smyrna Beach, FL
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jjessen



Joined: 22 Apr 2006
Posts: 285
Location: OR

PostPosted: Fri Apr 28, 2006 6:21 am    Post subject: RV Assembly Workshop Reply with quote

You built the tail in 10 days! All the way through the Tailcone? Yeow!

John Jessen
~328 (speechless)

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n8vim(at)arrl.net
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PostPosted: Fri Apr 28, 2006 6:56 am    Post subject: RV Assembly Workshop Reply with quote

I think we have the problem of having work, life and family get in the
way of what we want to do (build!)

Now, off to the dentist!

-Jim 40384, stalled on the Flaps (Ha!)

do not archive the preceeding tongue-in-cheek humor.

John Jessen wrote:

[quote]

You built the tail in 10 days! All the way through the Tailcone? Yeow!

John Jessen
~328 (speechless)

--


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LIKE2LOOP(at)aol.com
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PostPosted: Fri Apr 28, 2006 8:10 am    Post subject: RV Assembly Workshop Reply with quote

In a message dated 4/28/2006 10:57:43 AM Eastern Standard Time, n8vim(at)arrl.net writes:
Quote:
I think we have the problem of having work, life and family get in the
way of what we want to do (build!)

Now, off to the dentist!

-Jim 40384, stalled on the Flaps (Ha!)


The things that get in your way will allow me to build my -10!!  Steve - (dentist)  

Stephen Blank             RV-10 Builder #40499 / Cessna 170B flyer
766 SE River Lane
Port St. Lucie, FL 34983

772-475-5556 cell - evenings and weekends
 
do not archive


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n8vim(at)arrl.net
Guest





PostPosted: Fri Apr 28, 2006 8:30 am    Post subject: RV Assembly Workshop Reply with quote

Touché

do not archive

LIKE2LOOP(at)aol.com (LIKE2LOOP(at)aol.com) wrote:
Quote:
In a message dated 4/28/2006 10:57:43 AM Eastern Standard Time, n8vim(at)arrl.net (n8vim(at)arrl.net) writes:
Quote:
I think we have the problem of having work, life and family get in the
way of what we want to do (build!)

Now, off to the dentist!

-Jim 40384, stalled on the Flaps (Ha!)

The things that get in your way will allow me to build my -10!!  Steve - (dentist)  

Stephen Blank             RV-10 Builder #40499 / Cessna 170B flyer
766 SE River Lane
Port St. Lucie, FL 34983

772-475-5556 cell - evenings and weekends
 
do not archive



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