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Li-Ion hazards
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jan_de_jong(at)casema.nl
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PostPosted: Sat Feb 09, 2013 9:36 am    Post subject: Li-Ion hazards Reply with quote

For those who are really interested a comprehensive treatment of the
dangers of Li-Ion:
http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf

LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
But it shares unfortunate properties:
- thermal runaway can never be excluded: undetectable internal damage
may exist and trigger at the end of a charging cycle
- the electrolyte is flammable hydrocarbons

I looks like "containment" will be part of any aviation design with
Li-Ion batteries.

Jan de Jong


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PostPosted: Sat Feb 09, 2013 10:59 am    Post subject: Li-Ion hazards Reply with quote

Thanks for posting this. There is no substitute for good science and the knowledge gained from it.

do not archive
Quote:
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine
On 02/09/2013 11:34 AM, Jan de Jong wrote:

[quote]--> AeroElectric-List message posted by: Jan de Jong <jan_de_jong(at)casema.nl> (jan_de_jong(at)casema.nl)

For those who are really interested a comprehensive treatment of the dangers of Li-Ion:
http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf

LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
But it shares unfortunate properties:
- thermal runaway can never be excluded: undetectable internal damage may exist and trigger at the end of a charging cycle
- the electrolyte is flammable hydrocarbons

I looks like "containment" will be part of any aviation design with Li-Ion batteries.

Jan de Jong






























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PostPosted: Sat Feb 09, 2013 11:08 am    Post subject: Li-Ion hazards Reply with quote

I looks like "containment" will be part of any aviation design with
Li-Ion batteries.

Jan de Jong
Perhaps a mechanism to jettison the battery when it reaches
ignition temperature would work. A better solution IMHO is
to not even consider using the Li-Ion battery, at this stage
of development. The cons far exceed the pros.

Roger
_____


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PostPosted: Sat Feb 09, 2013 11:21 am    Post subject: Li-Ion hazards Reply with quote

I wouldn't be surprised if the weight/cost of catastrophe management may make the Li based battery systems less attractive from an energy density standpoint.

do not archive
Quote:
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine
On 02/09/2013 01:08 PM, Roger & Jean Curtis wrote:

[quote] [quote]--> AeroElectric-List message posted by: "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net> (mrspudandcompany(at)verizon.net) I looks like "containment" will be part of any aviation design with Li-Ion batteries. Jan de Jong Perhaps a mechanism to jettison the battery when it reaches ignition temperature would work. A better solution IMHO is to not even consider using the Li-Ion battery, at this stage of development. The cons far exceed the pros. Roger _____


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Tim Olson



Joined: 25 Jan 2007
Posts: 2871

PostPosted: Sat Feb 09, 2013 11:44 am    Post subject: Li-Ion hazards Reply with quote

Cool, flaming meteorites falling everywhere for people on the ground to see!
Tim
On Feb 9, 2013, at 1:08 PM, "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net> wrote:

Quote:



I looks like "containment" will be part of any aviation design with
Li-Ion batteries.

Jan de Jong


Perhaps a mechanism to jettison the battery when it reaches
ignition temperature would work. A better solution IMHO is
to not even consider using the Li-Ion battery, at this stage
of development. The cons far exceed the pros.

Roger


_____

.

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Try a free scan!







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rickofudall



Joined: 19 Sep 2009
Posts: 1392
Location: Udall, KS, USA

PostPosted: Sat Feb 09, 2013 12:50 pm    Post subject: Li-Ion hazards Reply with quote

Jan, Perhaps it should be treated as Scotty treated the warp core of the Enterprise and eject them when there's trouble. :-}

Rick Girard
do not archive

On Sat, Feb 9, 2013 at 11:34 AM, Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)> wrote:
Quote:
--> AeroElectric-List message posted by: Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>

For those who are really interested a comprehensive treatment of the dangers of Li-Ion:
http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf

LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
But it shares unfortunate properties:
- thermal runaway can never be excluded: undetectable internal damage may exist and trigger at the end of a charging cycle
- the electrolyte is flammable hydrocarbons

I looks like "containment" will be part of any aviation design with Li-Ion batteries.

Jan de Jong





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PostPosted: Sat Feb 09, 2013 1:57 pm    Post subject: Li-Ion hazards Reply with quote

Maybe airplanes can be equipped with a black hole for garbage disposal (black hole traveling along in a parallel universe).

Jan de Jong
do not archive

On 2/9/2013 9:48 PM, Richard Girard wrote:

[quote]Jan, Perhaps it should be treated as Scotty treated the warp core of the Enterprise and eject them when there's trouble. :-}

Rick Girard
do not archive

On Sat, Feb 9, 2013 at 11:34 AM, Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)> wrote:
Quote:
--> AeroElectric-List message posted by: Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>

For those who are really interested a comprehensive treatment of the dangers of Li-Ion:
http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf

LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
But it shares unfortunate properties:
- thermal runaway can never be excluded: undetectable internal damage may exist and trigger at the end of a charging cycle
- the electrolyte is flammable hydrocarbons

I looks like "containment" will be part of any aviation design with Li-Ion batteries.

Jan de Jong





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====================================
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="_blank">http://www.matronics.com/contribution
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Thanks, Homer GBYM


It isn't necessary to have relatives in Kansas City in order to be unhappy.
- Groucho Marx



Quote:

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fly4grins(at)gmail.com
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PostPosted: Sun Feb 10, 2013 6:51 am    Post subject: Li-Ion hazards Reply with quote

A design concept I've seen more than once  is to have NiCads mounted  in an unpressurized area, down low, with nothing under them but skin...
On Sun, Feb 10, 2013 at 7:57 AM, AeroElectric-List Digest Server <aeroelectric-list(at)matronics.com (aeroelectric-list(at)matronics.com)> wrote:
[quote] *

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HTML Version:

    http://www.matronics.com/digest/digestview.php?Style=82701&View=html&Chapter=2013-02-09&Archive=AeroElectric

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                                      ---
                     Total Messages Posted Sat 02/09/13: 10
           ----------------------------------------------------------


Today's Message Index:
----------------------

     1. 09:36 AM - Li-Ion hazards  (Jan de Jong)
     2. 10:59 AM - Re: Li-Ion hazards  (rayj)
     3. 11:08 AM - Re: OT: SMT solder bridge  (rayj)
     4. 11:08 AM - Re: Li-Ion hazards  (Roger & Jean Curtis)
     5. 11:17 AM - Soldering knowledge source  (rayj)
     6. 11:21 AM - Re: Li-Ion hazards  (rayj)
     7. 11:44 AM - Re: Li-Ion hazards  (Tim Olson)
     8. 11:46 AM - SD-20 Alternator / SB1B-14 regulator failure modes - update  (Ralph E. Capen)
     9. 12:50 PM - Re: Li-Ion hazards  (Richard Girard)
    10. 01:57 PM - Re: Li-Ion hazards  (Jan de Jong)



________________________________  Message 1  _____________________________________


Time: 09:36:47 AM PST US
From: Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
Subject: Li-Ion hazards


For those who are really interested a comprehensive treatment of the
dangers of Li-Ion:
http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf

LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
But it shares unfortunate properties:
- thermal runaway can never be excluded: undetectable internal damage
may exist and trigger at the end of a charging cycle
- the electrolyte is flammable hydrocarbons

I looks like "containment" will be part of any aviation design with
Li-Ion batteries.

Jan de Jong


________________________________  Message 2  _____________________________________


Time: 10:59:40 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Re: Li-Ion hazards

Thanks for posting this.  Thereis no substitute forgood science and the
knowledge gained from it.

do not archive

Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine

On 02/09/2013 11:34 AM, Jan de Jong wrote:
> <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
>
> For those who are really interested a comprehensive treatment of the
> dangers of Li-Ion:
> http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf
>
>
> LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
> But it shares unfortunate properties:
> - thermal runaway can never be excluded: undetectable internal damage
> may exist and trigger at the end of a charging cycle
> - the electrolyte is flammable hydrocarbons
>
> I looks like "containment" will be part of any aviation design with
> Li-Ion batteries.
>
> Jan de Jong
>
>


________________________________  Message 3  _____________________________________


Time: 11:08:09 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Re: OT: SMT solder bridge

Greetings,

Well...It's confession time. After 2 hours of tentative poking, heating,
fluxing, wiping and inspecting it turned out that the "solder bridge"
was actually a pad that 2 leads on the chip were supposed to share.
That little detail aside, I learned a great deal about SMT soldering and
rework.

Thanks to everyone who offered guidance.

do not archive

Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine

On 02/04/2013 03:44 PM, rayj wrote:
> Greetings,
>
> I was inspecting anew electronic device that wasn't working and found
> a solder bridge between 2 of the pins on an SMT chip.
>
> I'm looking for an easy way to remove it.  My plan is to use a hot
> needle to touch it and maybe I can sweep or blow it away.  I'm open to
> suggestions, keeping in mind I have no equipment for working on SMT
> components.
>
> do not archive
>
> Thanks in advance for any suggestions.
> --
> Raymond Julian
> Kettle River, MN.
>
> "And you know that I could have me a million more friends,
> and all I'd have to lose is my point of view." - John Prine
> *
>
>
> *


________________________________  Message 4  _____________________________________


Time: 11:08:49 AM PST US
From: "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net (mrspudandcompany(at)verizon.net)>
Subject: RE: Li-Ion hazards



I looks like "containment" will be part of any aviation design with
Li-Ion batteries.

Jan de Jong


        Perhaps a mechanism to jettison the battery when it reaches
        ignition temperature would work.  A better solution IMHO is
        to not even consider using the Li-Ion battery, at this stage
        of development.  The cons far exceed the pros.

        Roger


  _____

.

Do you have a slow PC? <http://www.spamfighter.com/SLOW-PCfighter?cid=sigen>
Try a free scan!


________________________________  Message 5  _____________________________________


Time: 11:17:20 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Soldering knowledge source

As part of my SMT rework adventure, I was sent a site that has a great
deal of infoon soldering.

Thanks to Robert Korff for sending it to me, it belongs in the archive.

_http://www.solder.net/technical-info/soldering-tip-videos_

--
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine


________________________________  Message 6  _____________________________________


Time: 11:21:02 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Re: Li-Ion hazards

I wouldn't be surprised if the weight/cost of catastrophe management may
make the Li based battery systems less attractive from an energy density
standpoint.

do not archive

Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine

On 02/09/2013 01:08 PM, Roger & Jean Curtis wrote:
>
>
> I looks like "containment" will be part of any aviation design with
> Li-Ion batteries.
>
> Jan de Jong
>
>
>          Perhaps a mechanism to jettison the battery when it reaches
>          ignition temperature would work.  A better solution IMHO is
>          to not even consider using the Li-Ion battery, at this stage
>          of development.  The cons far exceed the pros.
>
>          Roger
>
>
>    _____
>
> .
>
> Do you have a slow PC? <http://www.spamfighter.com/SLOW-PCfighter?cid=sigen>
> Try a free scan!
>
>


________________________________  Message 7  _____________________________________


Time: 11:44:27 AM PST US
Subject: Re: Li-Ion hazards
From: Tim Olson <Tim(at)MyRV10.com>


Cool, flaming meteorites falling everywhere for people on the ground to see!
Tim


On Feb 9, 2013, at 1:08 PM, "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net (mrspudandcompany(at)verizon.net)>
wrote:

>
>
> I looks like "containment" will be part of any aviation design with
> Li-Ion batteries.
>
> Jan de Jong
>
>
>        Perhaps a mechanism to jettison the battery when it reaches
>        ignition temperature would work.  A better solution IMHO is
>        to not even consider using the Li-Ion battery, at this stage
>        of development.  The cons far exceed the pros.
>
>        Roger
>
>
>  _____
>
> .
>
> Do you have a slow PC? <http://www.spamfighter.com/SLOW-PCfighter?cid=sigen>
> Try a free scan!
>
>
>
>
>


________________________________  Message 8  _____________________________________


Time: 11:46:33 AM PST US
From: "Ralph E. Capen" <recapen(at)earthlink.net (recapen(at)earthlink.net)>
Subject: SD-20 Alternator / SB1B-14 regulator failure modes
- update


In my case, it was the drive gear that goes in to the accessory case.

There's a rubber thingy inside that was in a bunch of pieces.  The safety catch
did it's job so the parts didn't float in to the engine.  It all came out together
- but it was very obvious that the gear wasn't driving.

Anyone know if that is replaceable?  Looks like it could be - just maybe not by
me.....I'll ask the folks (at) B & C.

Ralph Capen


________________________________  Message 9  _____________________________________


Time: 12:50:02 PM PST US
Subject: Re: Li-Ion hazards
From: Richard Girard <aslsa.rng(at)gmail.com (aslsa.rng(at)gmail.com)>

Jan, Perhaps it should be treated as Scotty treated the warp core of the
Enterprise and eject them when there's trouble. :-}

Rick Girard
do not archive

On Sat, Feb 9, 2013 at 11:34 AM, Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)> wrote:

> jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
>
> For those who are really interested a comprehensive treatment of the
> dangers of Li-Ion:
> [url=http://www.nfpa.org/assets/**files/PDF/Research/**]http://www.nfpa.org/assets/**files/PDF/Research/**[/url]
> RFLithiumIonBatteriesHazard.**pdf<http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf>
>
> LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
> But it shares unfortunate properties:
> - thermal runaway can never be excluded: undetectable internal damage may
> exist and trigger at the end of a charging cycle
> - the electrolyte is flammable hydrocarbons
>
> I looks like "containment" will be part of any aviation design with Li-Ion
> batteries.
>
> Jan de Jong
>
>


--
Zulu Delta
Mk IIIC
Thanks, Homer GBYM

It isn't necessary to have relatives in Kansas City in order to be unhappy.
  - Groucho Marx

________________________________  Message 10  ____________________________________


Time: 01:57:36 PM PST US
From: Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
Subject: Re: Li-Ion hazards

Maybe airplanes can be equipped with a black hole for garbage disposal
(black hole traveling along in a parallel universe).

Jan de Jong
do not archive

On 2/9/2013 9:48 PM, Richard Girard wrote:
> Jan, Perhaps it should be treated as Scotty treated the warp core of
> the Enterprise and eject them when there's trouble. :-}
>
> Rick Girard
> do not archive
>
> On Sat, Feb 9, 2013 at 11:34 AM, Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)
> <mailto:jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>> wrote:
>
>     <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl) <mailto:jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>>
>
>     For those who are really interested a comprehensive treatment of
>     the dangers of Li-Ion:
>     http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf
>
>     LiFePO4 is a lot less volatile and violent than most of the Li-Ion
>     group.
>     But it shares unfortunate properties:
>     - thermal runaway can never be excluded: undetectable internal
>     damage may exist and trigger at the end of a charging cycle
>     - the electrolyte is flammable hydrocarbons
>
>     I looks like "containment" will be part of any aviation design
>     with Li-Ion batteries.
>
>     Jan de Jong
>
>
>     ===================================
>     -List"
>     target="_blank">http://www.matronics.com/Navigator?AeroElectric-List
>     ===================================
>     http://forums.matronics.com
>     ===================================
>     le, List Admin.
>     ="_blank">http://www.matronics.com/contribution
>     ===================================
>
>
> --
> Zulu Delta
> Mk IIIC
> Thanks, Homer GBYM
>
> It isn't necessary to have relatives in Kansas City in order to be
> unhappy.
>   - Groucho Marx
>
> *
>
>
> *





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Joined: 10 Jan 2006
Posts: 565
Location: Massachusetts

PostPosted: Sun Feb 10, 2013 6:52 am    Post subject: Re: Li-Ion hazards Reply with quote

Do not archive

Don't panic yet. Whatever electric vehicles use, and whatever safety measures are employed, you can use too.

In any case, ejecting a flaming battery could land you in jail. So use the Airframe and Powerplant Mechanics Rule (told to me by a Pan-American mechanic): Never write your name or initials on any tool that might get left inside an aircraft. This would probably apply to batteries too.


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PostPosted: Sun Feb 10, 2013 8:05 am    Post subject: Li-Ion hazards Reply with quote

Do not archive

Don't panic yet. Whatever electric vehicles use, and whatever safety
measures are employed, you can use too.
As with your electric vehicle, when you are driving along and
your battery starts to flame, just pull your airplane over and
get out!!

Roger
_____


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PostPosted: Sun Feb 10, 2013 8:19 am    Post subject: Li-Ion hazards Reply with quote

Good Morning All,

How about this?

Do any of you recall how the batteries are mounted on a Douglas DC-3?

They are on a platform which can be easily dropped out of the bottom of the fuselage. They can then be easily disconnected and removed while the technician is standing comfortably on the ground beneath the cover provided by the airplane. A great idea.

Why not do the same thing with the problem child batteries, but eliminate the stop the DC-3 has so the battery would simply drop away? The contacts could be simple knife blade connectors which would open automatically as the battery fell.

For pressurized flying machines, the battery compartment could be exterior to the pressure vessel. looks like it should work OK to me!

Happy Skies,

Old Bob


In a message dated 2/10/2013 10:07:56 A.M. Central Standard Time, mrspudandcompany(at)verizon.net writes:
Quote:
--> AeroElectric-List message posted by: "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net>
Do not archive

Don't panic yet. Whatever electric vehicles use, and whatever safety
measures are employed, you can use too.
As with your electric vehicle, when you are driving along and
  your battery starts to flame, just pull your airplane over and
get out!!

  Roger

[quote][b]


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skywagon



Joined: 11 Feb 2006
Posts: 184

PostPosted: Sun Feb 10, 2013 9:27 am    Post subject: Li-Ion hazards Reply with quote

Hi Old Bob,
...always enjoy your comments...

This Lithium battery will be Boeing scourge for a while. Like having the Doc take you off the team and put you to bed for a small splinter in your pinky.
Your Li battery disposal idea is a good one except for the occasional cow and coyote that gets bopped on the head by the falling melting flamer...[img]cid:0C5293D3DE5D4C84A59101FD06806E00(at)DavidsBluePC[/img]
David


[quote] ---


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PostPosted: Sun Feb 10, 2013 9:28 am    Post subject: Li-Ion hazards Reply with quote

On 2/10/2013 11:18 AM, BobsV35B(at)aol.com (BobsV35B(at)aol.com) wrote:

Quote:
Why not do the same thing with the problem child batteries, but eliminate the stop the DC-3 has so the battery would simply drop away?


Just make sure the batteries are located on CG... Smile

-Dj

[quote]--
Dj Merrill - N1JOV - VP EAA Chapter 87
Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/
Glastar Flyer N866RH - http://deej.net/glastar/

[b]


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PostPosted: Sun Feb 10, 2013 11:02 am    Post subject: Li-Ion hazards Reply with quote

Excellent Suggestion Dj.

Happy Skies,

Old Bob

In a message dated 2/10/2013 11:29:44 A.M. Central Standard Time, deej(at)deej.net writes:
Quote:
On 2/10/2013 11:18 AM, BobsV35B(at)aol.com (BobsV35B(at)aol.com) wrote:

Quote:
Why not do the same thing with the problem child batteries, but eliminate the stop the DC-3 has so the battery would simply drop away?


Just make sure the batteries are located on CG... Smile

-Dj


[quote][b]


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PostPosted: Sun Feb 10, 2013 12:36 pm    Post subject: Li-Ion hazards Reply with quote

How about just putting the platform on a cable. The platform drops far enough not to be a hazard to the aircraft, then is released at a chosen time and place before landing. Could even reel it back up close to the fuselage after the fire is out and then land.

do not archive
Quote:
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine
On 02/10/2013 10:18 AM, BobsV35B(at)aol.com (BobsV35B(at)aol.com) wrote:

[quote] Good Morning All,

How about this?

Do any of you recall how the batteries are mounted on a Douglas DC-3?

They are on a platform which can be easily dropped out of the bottom of the fuselage. They can then be easily disconnected and removed while the technician is standing comfortably on the ground beneath the cover provided by the airplane. A great idea.

Why not do the same thing with the problem child batteries, but eliminate the stop the DC-3 has so the battery would simply drop away? The contacts could be simple knife blade connectors which would open automatically as the battery fell.

For pressurized flying machines, the battery compartment could be exterior to the pressure vessel. looks like it should work OK to me!

Happy Skies,

Old Bob


In a message dated 2/10/2013 10:07:56 A.M. Central Standard Time, mrspudandcompany(at)verizon.net (mrspudandcompany(at)verizon.net) writes:
Quote:
--> AeroElectric-List message posted by: "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net> (mrspudandcompany(at)verizon.net)


Do not archive

Don't panic yet. Whatever electric vehicles use, and whatever safety
measures are employed, you can use too.


As with your electric vehicle, when you are driving along and
your battery starts to flame, just pull your airplane over and
get out!!

Roger



Quote:

[b]


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PostPosted: Sun Feb 10, 2013 1:20 pm    Post subject: Li-Ion hazards Reply with quote

See! The group thought process works.

Happy Skies,

Old Bob

In a message dated 2/10/2013 2:37:21 P.M. Central Standard Time, raymondj(at)frontiernet.net writes:
Quote:
How about just putting the platform on a cable. The platform drops far enough not to be a hazard to the aircraft, then is released at a chosen time and place before landing. Could even reel it back up close to the fuselage after the fire is out and then land.

do not archive
Quote:
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine
On 02/10/2013 10:18 AM, BobsV35B(at)aol.com (BobsV35B(at)aol.com) wrote:

Quote:
Good Morning All,

How about this?

Do any of you recall how the batteries are mounted on a Douglas DC-3?

They are on a platform which can be easily dropped out of the bottom of the fuselage. They can then be easily disconnected and removed while the technician is standing comfortably on the ground beneath the cover provided by the airplane. A great idea.

Why not do the same thing with the problem child batteries, but eliminate the stop the DC-3 has so the battery would simply drop away? The contacts could be simple knife blade connectors which would open automatically as the battery fell.

For pressurized flying machines, the battery compartment could be exterior to the pressure vessel. looks like it should work OK to me!

Happy Skies,

Old Bob





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PostPosted: Sun Feb 10, 2013 7:33 pm    Post subject: Li-Ion hazards Reply with quote

Or, perhaps a chemical that is micro-encapsulated (http://en.wikipedia.org/wiki/Micro-encapsulation) where the encapsulation melts at thermal run-away temperature, but not during normal operation, such that the chemical reaction leading to fire is halted.  I guess the trick would be to come up with something that doesn't degrade the useful capacity and internal resistance of the battery but can quickly activate such that the items exterior to the battery are saved.
 
  -Jeff-

On Sun, Feb 10, 2013 at 2:19 PM, <BobsV35B(at)aol.com (BobsV35B(at)aol.com)> wrote:
[quote] See! The group thought process works.
 
Happy Skies,
 
Old Bob
 
In a message dated 2/10/2013 2:37:21 P.M. Central Standard Time, raymondj(at)frontiernet.net (raymondj(at)frontiernet.net) writes:
Quote:
How about just putting the platform on a cable.  The platform drops far enough not to be a hazard to the aircraft, then is released at a chosen time and place before landing.  Could even reel it back up close to the fuselage after the fire is out and then land.

do not archive
Quote:
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine
On 02/10/2013 10:18 AM, BobsV35B(at)aol.com (BobsV35B(at)aol.com) wrote:

Quote:
Good Morning All,
 
How about this?
 
Do any of you recall how the batteries are mounted on a Douglas DC-3?
 
They are on a platform which can be easily dropped out of the bottom of the fuselage. They can then be easily disconnected and removed while the technician is standing comfortably on the ground beneath the cover provided by the airplane. A great idea.
 
Why not do the same thing with the problem child batteries, but eliminate the stop the DC-3 has so the battery would simply drop away? The contacts could be simple knife blade connectors which would open automatically as the battery fell.
 
For pressurized flying machines, the battery compartment could be exterior to the pressure vessel. looks like it should work OK to me!
 
Happy Skies,
 
Old Bob
 
 
 


ist" target="_blank">http://www.matronics.com/Navigator?AeroElectric-List
tp://forums.matronics.com
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Joined: 26 Oct 2007
Posts: 48
Location: N. Richland Hills, TX

PostPosted: Tue Feb 12, 2013 12:20 pm    Post subject: Re: Li-Ion hazards Reply with quote

Here is an article on the cause of the battery fire on the JAL 787.

http://tinyurl.com/am27on3


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PostPosted: Mon Feb 18, 2013 2:23 pm    Post subject: Li-Ion hazards Reply with quote

The safe full charge voltage of a lithium ion battery is dependent on temperature.  Lower ambient temperature equal lower safe charge voltage.

If unpressurized equals unheated, a fully charged battery on the ground would be
an overcharged battery at 30,000 feet.  Meaning shorter life span (and maybe the last proverbial straw).

Don't know if lifepo4 shares this quirk.

Actually, nevermind, i'm sure boeing keeps the full charge voltage safely below the worst case possibility.

Then again these batteries don't really like to be cold.

*shrugs* complicated compared to lead acid or nicad.

c'ya,
Michael

On Sun, Feb 10, 2013 at 9:50 AM, GLEN MATEJCEK <fly4grins(at)gmail.com (fly4grins(at)gmail.com)> wrote:
[quote]A design concept I've seen more than once  is to have NiCads mounted  in an unpressurized area, down low, with nothing under them but skin...


On Sun, Feb 10, 2013 at 7:57 AM, AeroElectric-List Digest Server <aeroelectric-list(at)matronics.com (aeroelectric-list(at)matronics.com)> wrote:
Quote:
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                     Total Messages Posted Sat 02/09/13: 10
           ----------------------------------------------------------


Today's Message Index:
----------------------

     1. 09:36 AM - Li-Ion hazards  (Jan de Jong)
     2. 10:59 AM - Re: Li-Ion hazards  (rayj)
     3. 11:08 AM - Re: OT: SMT solder bridge  (rayj)
     4. 11:08 AM - Re: Li-Ion hazards  (Roger & Jean Curtis)
     5. 11:17 AM - Soldering knowledge source  (rayj)
     6. 11:21 AM - Re: Li-Ion hazards  (rayj)
     7. 11:44 AM - Re: Li-Ion hazards  (Tim Olson)
     8. 11:46 AM - SD-20 Alternator / SB1B-14 regulator failure modes - update  (Ralph E. Capen)
     9. 12:50 PM - Re: Li-Ion hazards  (Richard Girard)
    10. 01:57 PM - Re: Li-Ion hazards  (Jan de Jong)



________________________________  Message 1  _____________________________________


Time: 09:36:47 AM PST US
From: Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
Subject: Li-Ion hazards


For those who are really interested a comprehensive treatment of the
dangers of Li-Ion:
http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf

LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
But it shares unfortunate properties:
- thermal runaway can never be excluded: undetectable internal damage
may exist and trigger at the end of a charging cycle
- the electrolyte is flammable hydrocarbons

I looks like "containment" will be part of any aviation design with
Li-Ion batteries.

Jan de Jong



________________________________  Message 2  _____________________________________


Time: 10:59:40 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Re: Li-Ion hazards

Thanks for posting this.  Thereis no substitute forgood science and the
knowledge gained from it.

do not archive

Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine


On 02/09/2013 11:34 AM, Jan de Jong wrote:
> <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
>
> For those who are really interested a comprehensive treatment of the
> dangers of Li-Ion:
> http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf
>
>
> LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
> But it shares unfortunate properties:
> - thermal runaway can never be excluded: undetectable internal damage
> may exist and trigger at the end of a charging cycle
> - the electrolyte is flammable hydrocarbons
>
> I looks like "containment" will be part of any aviation design with
> Li-Ion batteries.
>
> Jan de Jong
>
>



________________________________  Message 3  _____________________________________


Time: 11:08:09 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Re: OT: SMT solder bridge

Greetings,

Well...It's confession time. After 2 hours of tentative poking, heating,
fluxing, wiping and inspecting it turned out that the "solder bridge"
was actually a pad that 2 leads on the chip were supposed to share.
That little detail aside, I learned a great deal about SMT soldering and
rework.

Thanks to everyone who offered guidance.

do not archive

Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine


On 02/04/2013 03:44 PM, rayj wrote:
> Greetings,
>
> I was inspecting anew electronic device that wasn't working and found
> a solder bridge between 2 of the pins on an SMT chip.
>
> I'm looking for an easy way to remove it.  My plan is to use a hot
> needle to touch it and maybe I can sweep or blow it away.  I'm open to
> suggestions, keeping in mind I have no equipment for working on SMT
> components.
>
> do not archive
>
> Thanks in advance for any suggestions.
> --
> Raymond Julian
> Kettle River, MN.
>
> "And you know that I could have me a million more friends,
> and all I'd have to lose is my point of view." - John Prine

> *
>
>
> *


________________________________  Message 4  _____________________________________


Time: 11:08:49 AM PST US
From: "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net (mrspudandcompany(at)verizon.net)>
Subject: RE: Li-Ion hazards



I looks like "containment" will be part of any aviation design with
Li-Ion batteries.

Jan de Jong



        Perhaps a mechanism to jettison the battery when it reaches
        ignition temperature would work.  A better solution IMHO is
        to not even consider using the Li-Ion battery, at this stage
        of development.  The cons far exceed the pros.

        Roger


  _____


.

Do you have a slow PC? <http://www.spamfighter.com/SLOW-PCfighter?cid=sigen>
Try a free scan!



________________________________  Message 5  _____________________________________


Time: 11:17:20 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Soldering knowledge source

As part of my SMT rework adventure, I was sent a site that has a great
deal of infoon soldering.

Thanks to Robert Korff for sending it to me, it belongs in the archive.

_http://www.solder.net/technical-info/soldering-tip-videos_

--
Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine



________________________________  Message 6  _____________________________________


Time: 11:21:02 AM PST US
From: rayj <raymondj(at)frontiernet.net (raymondj(at)frontiernet.net)>
Subject: Re: Li-Ion hazards

I wouldn't be surprised if the weight/cost of catastrophe management may
make the Li based battery systems less attractive from an energy density
standpoint.

do not archive

Raymond Julian
Kettle River, MN.

"And you know that I could have me a million more friends,
and all I'd have to lose is my point of view." - John Prine


On 02/09/2013 01:08 PM, Roger & Jean Curtis wrote:
>
>
> I looks like "containment" will be part of any aviation design with
> Li-Ion batteries.
>
> Jan de Jong
>
>

>          Perhaps a mechanism to jettison the battery when it reaches
>          ignition temperature would work.  A better solution IMHO is
>          to not even consider using the Li-Ion battery, at this stage
>          of development.  The cons far exceed the pros.
>
>          Roger
>
>
>    _____
>
> .
>
> Do you have a slow PC? <http://www.spamfighter.com/SLOW-PCfighter?cid=sigen>
> Try a free scan!
>
>



________________________________  Message 7  _____________________________________


Time: 11:44:27 AM PST US
Subject: Re: Li-Ion hazards
From: Tim Olson <Tim(at)MyRV10.com>


Cool, flaming meteorites falling everywhere for people on the ground to see!
Tim


On Feb 9, 2013, at 1:08 PM, "Roger & Jean Curtis" <mrspudandcompany(at)verizon.net (mrspudandcompany(at)verizon.net)>
wrote:

>
>

> I looks like "containment" will be part of any aviation design with
> Li-Ion batteries.
>
> Jan de Jong
>
>

>        Perhaps a mechanism to jettison the battery when it reaches
>        ignition temperature would work.  A better solution IMHO is
>        to not even consider using the Li-Ion battery, at this stage
>        of development.  The cons far exceed the pros.
>
>        Roger
>
>
>  _____
>
> .
>
> Do you have a slow PC? <http://www.spamfighter.com/SLOW-PCfighter?cid=sigen>
> Try a free scan!
>
>
>
>
>



________________________________  Message 8  _____________________________________


Time: 11:46:33 AM PST US
From: "Ralph E. Capen" <recapen(at)earthlink.net (recapen(at)earthlink.net)>
Subject: SD-20 Alternator / SB1B-14 regulator failure modes
- update


In my case, it was the drive gear that goes in to the accessory case.

There's a rubber thingy inside that was in a bunch of pieces.  The safety catch
did it's job so the parts didn't float in to the engine.  It all came out together
- but it was very obvious that the gear wasn't driving.

Anyone know if that is replaceable?  Looks like it could be - just maybe not by
me.....I'll ask the folks (at) B & C.

Ralph Capen


________________________________  Message 9  _____________________________________


Time: 12:50:02 PM PST US
Subject: Re: Li-Ion hazards
From: Richard Girard <aslsa.rng(at)gmail.com (aslsa.rng(at)gmail.com)>

Jan, Perhaps it should be treated as Scotty treated the warp core of the
Enterprise and eject them when there's trouble. :-}

Rick Girard
do not archive

On Sat, Feb 9, 2013 at 11:34 AM, Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)> wrote:


> jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
>
> For those who are really interested a comprehensive treatment of the
> dangers of Li-Ion:

> [url=http://www.nfpa.org/assets/**files/PDF/Research/**]http://www.nfpa.org/assets/**files/PDF/Research/**[/url]
> RFLithiumIonBatteriesHazard.**pdf<http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf>
>
> LiFePO4 is a lot less volatile and violent than most of the Li-Ion group.
> But it shares unfortunate properties:
> - thermal runaway can never be excluded: undetectable internal damage may
> exist and trigger at the end of a charging cycle
> - the electrolyte is flammable hydrocarbons
>
> I looks like "containment" will be part of any aviation design with Li-Ion
> batteries.
>
> Jan de Jong
>
>



--
Zulu Delta
Mk IIIC
Thanks, Homer GBYM

It isn't necessary to have relatives in Kansas City in order to be unhappy.
  - Groucho Marx


________________________________  Message 10  ____________________________________


Time: 01:57:36 PM PST US
From: Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>
Subject: Re: Li-Ion hazards

Maybe airplanes can be equipped with a black hole for garbage disposal
(black hole traveling along in a parallel universe).

Jan de Jong
do not archive

On 2/9/2013 9:48 PM, Richard Girard wrote:
> Jan, Perhaps it should be treated as Scotty treated the warp core of
> the Enterprise and eject them when there's trouble. :-}
>
> Rick Girard
> do not archive
>
> On Sat, Feb 9, 2013 at 11:34 AM, Jan de Jong <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)

> <mailto:jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>> wrote:
>
>     <jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl) <mailto:jan_de_jong(at)casema.nl (jan_de_jong(at)casema.nl)>>
>
>     For those who are really interested a comprehensive treatment of
>     the dangers of Li-Ion:
>     http://www.nfpa.org/assets/files/PDF/Research/RFLithiumIonBatteriesHazard.pdf
>
>     LiFePO4 is a lot less volatile and violent than most of the Li-Ion
>     group.
>     But it shares unfortunate properties:
>     - thermal runaway can never be excluded: undetectable internal
>     damage may exist and trigger at the end of a charging cycle
>     - the electrolyte is flammable hydrocarbons
>
>     I looks like "containment" will be part of any aviation design
>     with Li-Ion batteries.
>
>     Jan de Jong
>
>
>     ===================================

>     -List"
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>     ===================================

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>     ===================================
>     le, List Admin.
>     ="_blank">http://www.matronics.com/contribution
>     ===================================
>
>

> --
> Zulu Delta
> Mk IIIC
> Thanks, Homer GBYM
>
> It isn't necessary to have relatives in Kansas City in order to be
> unhappy.
>   - Groucho Marx
>

> *
>
>
> *





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nuckolls.bob(at)aeroelect
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PostPosted: Mon Feb 18, 2013 5:08 pm    Post subject: Li-Ion hazards Reply with quote

Airbus is bailing out of lithium batteries for their
A350 program.

http://tinyurl.com/a7hd4zm

A mini-sub being designed for the Navy suffered
catastrophic damage due to lithium battery fire
that fortunately broke out on land. It took 5+
hours to put the fire out.

http://tinyurl.com/bjn6bun

Boeing still seems to be optimistic. I've
not heard anything new on Cessna . . . I think
they're still stroking the Lithium Ion
installation.

Bob . . .


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