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RV-6A shaky nose wheel

 
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dean.psiropoulos(at)veriz
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PostPosted: Mon Apr 14, 2014 8:33 pm    Post subject: RV-6A shaky nose wheel Reply with quote

I've occasionally felt some strange vibes coming from the front of the
airplane on landing but wasn't sure what it was because it happened so
seldom. I put a camera under the wing tip and caught it red handed a few
weeks ago. It hadn't happened for quite some time before then and coincided
with me filling the nose tire (~35 PSI) prior to the flight. Check out the
you tube link below (first 2 minutes) and tell me what you think . Is it
caused by higher pressure in the tire or? The thought of the gear leg coming
apart from all that shaking makes me a bit nervous. Like to find a cure so
that doesn't happen. I noticed at the last annual that the nose tire is
wearing much more in the center and I have NOT installed a wood stiffener on
the leg.

www.youtube.com/watch?v=p_CaaRJh3pA
Dean Psiropoulos
RV-6A N197DM
200+ hours of flying fun


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vanremog(at)aol.com
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PostPosted: Mon Apr 14, 2014 9:08 pm    Post subject: RV-6A shaky nose wheel Reply with quote

Scary...Looks like inadequate tensioning of the nose gear breakout force to me. I found that I had to double up on the Belleville washers to get mine to be in the right range. I also keep all my tires around 31 psig.


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pilots2(at)yahoo.com
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PostPosted: Mon Apr 14, 2014 9:32 pm    Post subject: RV-6A shaky nose wheel Reply with quote

I agree. Dismantle the whole nose wheel / gear leg attachment system. Check that the washers are positioned correctly (per the plans), reassemble and tighten the nut until you get the book breakout force - then cotter key it. ( disassembled you can also check the condition of the fork bushings). Just had an errant thought. Are you using the smaller nose wheel fork, and if so, did you cut off the excess thread and re thread the gear leg? If your using the small fork and have not modified the gear leg then the nut is bottoming out on the threads and you will never get the right tension.

Reuven

Enjoy life now
It has an expiration date.
On Monday, April 14, 2014 10:19 PM, "vanremog(at)aol.com" <vanremog(at)aol.com> wrote:

Scary...Looks like inadequate tensioning of the nose gear breakout force to me. I found that I had to double up on the Belleville washers to get mine to be in the right range. I also keep all my tires around 31 psig.


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flying-nut(at)cfl.rr.com
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PostPosted: Tue Apr 15, 2014 3:40 am    Post subject: RV-6A shaky nose wheel Reply with quote

I agree too! I haven't got there yet (fiberglass hell on a -10), but my little Grumman has a similar nose wheel setup. Grumman specs 25 Lbs pull at the axle but 28-30 works better. As for the short nose fork, wouldn't adding more belleville washers be an easier fix??? Just thinking out loud ..... the Grumman washers are thinner than Vans and they stack more of them.
Linn
On 4/15/2014 1:31 AM, Reuven Silberman wrote:

[quote] I agree. Dismantle the whole nose wheel / gear leg attachment system. Check that the washers are positioned correctly (per the plans), reassemble and tighten the nut until you get the book breakout force - then cotter key it. ( disassembled you can also check the condition of the fork bushings). Just had an errant thought. Are you using the smaller nose wheel fork, and if so, did you cut off the excess thread and re thread the gear leg? If your using the small fork and have not modified the gear leg then the nut is bottoming out on the threads and you will never get the right tension.

Reuven



Enjoy life now
It has an expiration date.
On Monday, April 14, 2014 10:19 PM, "vanremog(at)aol.com" (vanremog(at)aol.com) <vanremog(at)aol.com> (vanremog(at)aol.com) wrote:

Scary...Looks like inadequate tensioning of the nose gear breakout force to me. I found that I had to double up on the Belleville washers to get mine to be in the right range. I also keep all my tires around 31 psig.
-----Original Message-----
From: DEAN PSIROPOULOS <dean.psiropoulos(at)verizon.net> (dean.psiropoulos(at)verizon.net)
To: rv-list <rv-list(at)matronics.com> (rv-list(at)matronics.com)
Sent: Mon, Apr 14, 2014 9:33 pm
Subject: RV-6A shaky nose wheel

Quote:
--> RV-List message posted by: "DEAN PSIROPOULOS" <dean.psiropoulos(at)verizon.net (dean.psiropoulos(at)verizon.net)>
I've occasionally felt some strange vibes coming from the front of the
airplane on landing but wasn't sure what it was because it happened so
seldom. I put a camera under the wing tip and caught it red handed a few
weeks ago. It hadn't happened for quite some time before then and coincided
with me filling the nose tire (~35 PSI) prior to the flight. Check out the
you tube link below (first 2 minutes) and tell me what you think . Is it
caused by higher pressure in the tire or? The thought of the gear leg coming
apart from all that shaking makes me a bit nervous. Like to find a cure so
that doesn't happen. I noticed at the last annual that the nose tire is
wearing much more in the center and I have NOT installed a wood stiffener on
the leg.

www.youtube.com/watch?v=p_CaaRJh3pA
Dean Psiropoulos
RV-6A N197DM
200+ hours of flying fun

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04/14/14 [b]


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Hopperdhh(at)aol.com
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PostPosted: Tue Apr 15, 2014 4:24 am    Post subject: RV-6A shaky nose wheel Reply with quote

I've been flying my RV-7A for about 10 years now out of a not too smooth grass strip. Every couple of years I have to replace the bolt at the top of the nose gear leg. You can see this looseness by rocking the plane side to side with the prop. Its a rotation of the gear leg in the engine mount socket. When I remove the bolt it is crushed a little. I've tried LockTite around the gear leg, etc., but greasing it and replacing the bolt seems to be as good as anything I've tried. I'm tempted to weld it to the engine mount at the top thinking that if I bend the gear leg, I'll probably have to replace the engine mount anyway.

Rather than using the axle bolt to adjust the bearing, I made a spacer out of 3/4 dia. rod to go inside the nose wheel so that I could tighten the axle bolt. This makes a much stronger assembly. Its a little hard to get the length of the spacer right, but well worth the effort. It must be (should be anyway) faced off in a lathe. To keep it in place during installation, use a piece of 3/8 dia. rod a little shorter than the space the wheel fits in. Then the axle bolt will push the rod out as you push the axle bolt in without letting the spacer drop out of position.

Not part of the solution, but the Nose Job gear leg brace is a good investment IMHO.

Just the way I did it. Hope this helps someone.

Dan Hopper
RV-7A N766DH





Quote:
Quote:
Quote:



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sarg314(at)gmail.com
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PostPosted: Tue Apr 15, 2014 9:53 am    Post subject: RV-6A shaky nose wheel Reply with quote

My 6A nose wheel tends to wiggle at high (35ps) air pressure. I keep it below 30 and it seems to be OK.
RV-6A, N811WT

On Tue, Apr 15, 2014 at 5:23 AM, <Hopperdhh(at)aol.com (Hopperdhh(at)aol.com)> wrote:
Quote:
 
 
I've been flying my RV-7A for about 10 years now out of a not too smooth grass strip.  Every couple of years I have to replace the bolt at the top of the nose gear leg.  You can see this looseness by rocking the plane side to side with the prop.  Its a rotation of the gear leg in the engine mount socket.  When I remove the bolt it is crushed a little.  I've tried LockTite around the gear leg, etc., but greasing it and replacing the bolt seems to be as good as anything I've tried.  I'm tempted to weld it to the engine mount at the top thinking that if I bend the gear leg, I'll probably have to replace the engine mount anyway.
 
Rather than using the axle bolt to adjust the bearing, I made a spacer out of 3/4 dia. rod to go inside the nose wheel so that I could tighten the axle bolt.  This makes a much stronger assembly.  Its a little hard to get the length of the spacer right, but well worth the effort.  It must be (should be anyway) faced off in a lathe.  To keep it in place during installation, use a piece of 3/8 dia. rod a little shorter than the space the wheel fits in.  Then the axle bolt will push the rod out as you push the axle bolt in without letting the spacer drop out of position.
 
Not part of the solution, but the Nose Job gear leg brace is a good investment IMHO.
 
Just the way I did it.  Hope this helps someone.
 
Dan Hopper
RV-7A N766DH
 
 


 
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swayze(at)europa.com
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PostPosted: Wed Apr 16, 2014 4:44 am    Post subject: RV-6A shaky nose wheel Reply with quote

Dean,

I've studied this issue to some depth, and the problem is the design
of the nose wheel bearings. The forward-backward oscillations
mentioned by Charles Brame are due to pinching of the wheel by the
bearings as it rotates. The bearings bind when weight is put on the
wheel. But you don't dare loosen up the bearings too much either. The
solution is a solid axle and spacer, new maintenance-free bearings,
and precision balancing of the wheel and tire. I had this service
done on mine by Antisplat-Aero, and a local friend has some
before-and-after video, like yours, showing exactly how yours behaves
(the before) and the dramatic difference and smoothness after it's
done. It was so nice to torque my axle down nice and tight, and the
wheel spins freely by hand. I pump up the nose wheel to 35 psi or even more.

Take a look at this video, and see what it's all
about. https://www.youtube.com/watch?v=JpfazTrtbyY

It cost me a little over $200 to get this done, and I've never felt
like money was better spent. I should mention I have no affiliation
with these people and nothing to gain by this. I'm just a very happy
customer of this service.

Best to you,

Bruce Swayze

At 09:31 PM 4/14/2014, you wrote:
Quote:

<dean.psiropoulos(at)verizon.net>
I've occasionally felt some strange vibes coming from the front of the
airplane on landing but wasn't sure what it was because it happened so
seldom. I put a camera under the wing tip and caught it red handed a few
weeks ago. It hadn't happened for quite some time before then and coincided
with me filling the nose tire (~35 PSI) prior to the flight. Check out the
you tube link below (first 2 minutes) and tell me what you think . Is it
caused by higher pressure in the tire or? The thought of the gear leg coming
apart from all that shaking makes me a bit nervous. Like to find a cure so
that doesn't happen. I noticed at the last annual that the nose tire is
wearing much more in the center and I have NOT installed a wood stiffener on
the leg.

www.youtube.com/watch?v=p_CaaRJh3pA
Dean Psiropoulos
RV-6A N197DM
200+ hours of flying fun


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jon(at)finleyweb.net
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PostPosted: Wed Apr 16, 2014 4:58 am    Post subject: RV-6A shaky nose wheel Reply with quote

Dean, Bruce, and all,

I hate to be argumentative but it appears to me that the wheel is on the
wrong end of the airplane. Smile

Jon
http://jdfinley.com

P.S. Ya just knew some doink was going to bring this up...

--


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swayze(at)europa.com
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PostPosted: Wed Apr 16, 2014 5:16 am    Post subject: RV-6A shaky nose wheel Reply with quote

I mentioned a friend who had the nose wheel bearing mod done on his
RV, and he took before-and-after videos of the nose wheel behavior on
some of his landings. I looked up the video for you, so you can see
the difference the modification made for his RV. I know him
personally, and he swears by this. Take a look:

https://www.youtube.com/watch?v=W0kHXOIop5Y

At 09:31 PM 4/14/2014, you wrote:
Quote:

<dean.psiropoulos(at)verizon.net>
I've occasionally felt some strange vibes coming from the front of the
airplane on landing but wasn't sure what it was because it happened so
seldom. I put a camera under the wing tip and caught it red handed a few
weeks ago. It hadn't happened for quite some time before then and coincided
with me filling the nose tire (~35 PSI) prior to the flight. Check out the
you tube link below (first 2 minutes) and tell me what you think . Is it
caused by higher pressure in the tire or? The thought of the gear leg coming
apart from all that shaking makes me a bit nervous. Like to find a cure so
that doesn't happen. I noticed at the last annual that the nose tire is
wearing much more in the center and I have NOT installed a wood stiffener on
the leg.

www.youtube.com/watch?v=p_CaaRJh3pA
Dean Psiropoulos
RV-6A N197DM
200+ hours of flying fun


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Hopperdhh(at)aol.com
Guest





PostPosted: Wed Apr 16, 2014 9:09 am    Post subject: RV-6A shaky nose wheel Reply with quote

Hello Bruce and Dean,

I certainly agree that it is good to be able to tighten the axle nut.


But, I can't see why this relatively expensive fix is any better than the spacer idea I posted earlier which I copied and pasted here:

Rather than using the axle bolt to adjust the bearing, I made a spacer out of 3/4 dia. rod to go inside the nose wheel so that I could tighten the axle bolt. This makes a much stronger assembly. Its a little hard to get the length of the spacer right, but well worth the effort. It must be (should be anyway) faced off in a lathe. To keep it in place during installation, use a piece of 3/8 dia. rod a little shorter than the space the wheel fits in. Then the axle bolt will push the rod out as you push the axle bolt in without letting the spacer drop out of position.

What I am talking about is a small spool that holds the inner bearing cones apart so that the bearings have a fixed "adjustment" determined by the length of the spacer.

Tapered roller bearings are used in almost all cars on the road and in all certificated airplanes. There surely is nothing wrong with the basic design.

Sincerely,

Dan
RV7A
N766DH





In a message dated 4/16/2014 8:45:04 A.M. Eastern Daylight Time, swayze(at)europa.com writes:
Quote:
--> RV-List message posted by: Bruce Swayze <swayze(at)europa.com>

Dean,

I've studied this issue to some depth, and the problem is the design
of the nose wheel bearings. The forward-backward oscillations
mentioned by Charles Brame are due to pinching of the wheel by the
bearings as it rotates. The bearings bind when weight is put on the
wheel. But you don't dare loosen up the bearings too much either. The
solution is a solid axle and spacer, new maintenance-free bearings,
and precision balancing of the wheel and tire. I had this service
done on mine by Antisplat-Aero, and a local friend has some
before-and-after video, like yours, showing exactly how yours behaves
(the before) and the dramatic difference and smoothness after it's
done. It was so nice to torque my axle down nice and tight, and the
wheel spins freely by hand. I pump up the nose wheel to 35 psi or even more.

Take a look at this video, and see what it's all
about. https://www.youtube.com/watch?v=JpfazTrtbyY

It cost me a little over $200 to get this done, and I've never felt
like money was better spent. I should mention I have no affiliation
with these people and nothing to gain by this. I'm just a very happy
customer of this service.

Best to you,

Bruce Swayze

At 09:31 PM 4/14/2014, you wrote:
Quote:
--> RV-List message posted by: "DEAN PSIROPOULOS"
<dean.psiropoulos(at)verizon.net>
I've occasionally felt some strange vibes coming from the front of the
airplane on landing but wasn't sure what it was because it happened so
seldom. I put a camera under the wing tip and caught it red handed a few
weeks ago. It hadn't happened for quite some time before then and coincided
with me filling the nose tire (~35 PSI) prior to the flight. Check out the
you tube link below (first 2 minutes) and tell me what you think . Is it
caused by higher pressure in the tire or? The thought of the gear leg coming
apart from all that shaking makes me a bit nervous. Like to find a cure so
that doesn't happen. I noticed at the last annual that the nose tire is
wearing much more in the center and I have NOT installed a wood stiffener on
the leg.

www.youtube.com/watch?v=p_CaaRJh3pA
Dean Psiropoulos
RV-6A N197DM
200+ hours of flying ies ay - MATRONICS WEB FORUMS - List Contribution Web Site p;  


[quote][b]


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ianxbrown



Joined: 16 May 2009
Posts: 80

PostPosted: Wed Apr 16, 2014 1:19 pm    Post subject: RV-6A shaky nose wheel Reply with quote

Dean,
I'd suggest measuring the breakout force first. If the nut had bottomed out
or for any other reason you weren't adjusting the compression washers for
the right force you'd be able to measure it. Check your builder's manual
for details of tightness and testing method. Your nose wheel castoring
looks VERY loose. I'd also check the wheel bearing tightness (maybe the
mains too while you're at it). The wheel should turn freely. You might
also want to check the AntiSplatAero.com website for details of an
alternative wheel bearing solution plus their nose gear brace, the Nose Job
Two, which would control that nose gear bounce.

The amount of smoke coming off your tire would account for the excessive
wear in the center of the tread.

Remember the compression washers are supposed to be convex side facing
towards each other.

One last thing - remember back pressure on the stick all the time before and
after touchdown except for maybe a brief second just to get the nose down on
the tarmac.

Nice video. Best of luck tracking this down.
Ian Brown, RV-9A


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Bob Collins



Joined: 11 Mar 2006
Posts: 470
Location: St. Paul, Minnesota

PostPosted: Wed Apr 16, 2014 1:37 pm    Post subject: RV-6A shaky nose wheel Reply with quote

The "turn freely" part of this has always confused me. The instructions are
vague on this (tighten to prevent bearing from turning with the wheel) and
seemingly encouraging it to be tight enough that if you try to spin the
wheel by hand, it won't move that much.

What do other folks do on this point?

Do not archive

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ianxbrown



Joined: 16 May 2009
Posts: 80

PostPosted: Thu Apr 17, 2014 6:28 am    Post subject: RV-6A shaky nose wheel Reply with quote

Bob Collins asks a good question. It's always confused me too. How do we
know when a wheel is free enough? I've packed loads of grease after cleaning
the bearings, then tightened until there's just no free lateral play, but at
that point the wheels don't really turn freely. In fact they stop the
minute you stop turning them. I was surprised when the AntiSplat nose wheel
job came back and I mounted it. It turns as freely as a bicycle wheel!
(I'm not connected with them in any way, by the way, just a fan). I guess
for the standard conical bearings, for the load bearing points, looser
doesn't really change much in terms of pressures and weights on bearing
surfaces. Are there any experts out there - how much grease should these
bearings get and how tight should they be?

"The "turn freely" part of this has always confused me. The instructions are
vague on this (tighten to prevent bearing from turning with the wheel) and
seemingly encouraging it to be tight enough that if you try to spin the
wheel by hand, it won't move that much.

What do other folks do on this point?"


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dan.pat.b(at)gmail.com
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PostPosted: Thu Apr 17, 2014 7:00 am    Post subject: RV-6A shaky nose wheel Reply with quote

Good MorningHere's another two cents FWIW - I have an RV-7A my wife and I built over 6.5 years in our one-car garage -
I too have puzzled over nose wheel axle tightening - I tighten carefully just to the point where there is no lateral movement in the wheel and no further - at that point the wheel still turns freely (remember that's a 4" wheel so there isn't going to be a lot of spinning free as with a bicycle wheel) - I clean the bearings thoroughly with a solvent and grease them using a bearing greaser available in most auto parts stores - wipe most of the excess grease from the outside - put a small amount of grease around the race and put it back together - haven't had a problem in 458 hours -
Dan Bergeron
RV-7A N307TB
458 hours since 
     first flight Aug 2009 


On Thu, Apr 17, 2014 at 10:27 AM, Ian Brown <ixb(at)videotron.ca (ixb(at)videotron.ca)> wrote:
[quote]--> RV-List message posted by: Ian Brown <ixb(at)videotron.ca (ixb(at)videotron.ca)>

Bob Collins asks a good question.  It's always confused me too. How do we
know when a wheel is free enough? I've packed loads of grease after cleaning
the bearings, then tightened until there's just no free lateral play, but at
that point the wheels don't really turn freely.  In fact they stop the
minute you stop turning them.  I was surprised when the AntiSplat nose wheel
job came back and I mounted it.  It turns as freely as a bicycle wheel!
(I'm not connected with them in any way, by the way, just a fan).  I guess
for the standard conical bearings, for the load bearing points, looser
doesn't really change much in terms of pressures and weights on bearing
surfaces.  Are there any experts out there - how much grease should these
bearings get and how tight should they be?

"The "turn freely" part of this has always confused me. The instructions are
vague on this (tighten to prevent bearing from turning with the wheel) and
seemingly encouraging it to be tight enough that if you try to spin the
wheel by hand, it won't move that much.

What do other folks do on this point?"


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Painless



Joined: 10 Jan 2006
Posts: 40
Location: Peshtigo, Wisconsin

PostPosted: Fri Apr 18, 2014 12:43 pm    Post subject: RV-6A shaky nose wheel Reply with quote

I have employed the staking of the nose gear pucks solution to prevent them from rotating. My axle is tightened to the point where I can spin the wheel and it stops after 1 1/2 revolutions. That coupled with. 22lbs breakout force and 30lbs of tire pressure has resulted in no nose gear shimmy for me
Jeff Orear
RV 6A. N782P
Peshtigo, WI

Quote:
On Apr 17, 2014, at 9:27 AM, Ian Brown <ixb(at)videotron.ca> wrote:



Bob Collins asks a good question. It's always confused me too. How do we
know when a wheel is free enough? I've packed loads of grease after cleaning
the bearings, then tightened until there's just no free lateral play, but at
that point the wheels don't really turn freely. In fact they stop the
minute you stop turning them. I was surprised when the AntiSplat nose wheel
job came back and I mounted it. It turns as freely as a bicycle wheel!
(I'm not connected with them in any way, by the way, just a fan). I guess
for the standard conical bearings, for the load bearing points, looser
doesn't really change much in terms of pressures and weights on bearing
surfaces. Are there any experts out there - how much grease should these
bearings get and how tight should they be?

"The "turn freely" part of this has always confused me. The instructions are
vague on this (tighten to prevent bearing from turning with the wheel) and
seemingly encouraging it to be tight enough that if you try to spin the
wheel by hand, it won't move that much.

What do other folks do on this point?"







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Jeff Orear
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Peshtigo, WI
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PostPosted: Sat Apr 19, 2014 1:46 am    Post subject: RV-6A shaky nose wheel Reply with quote

Ian,

Bob does indeed ask a good question. It's very difficult for most of
us to get this right. I don't think it's a matter of too little or
too much grease. I think the instructions are vague because it's a
poor design. You tighten it up too much and the wheel won't turn
freely. It sticks in spots as the wheel rotates. But you loosen it
up and the bearings spin against the sides of the fork. It's hard for
most of us to find the sweet spot. And even then you're left
wondering... how long will that last until it needs to be adjusted,
as normal wear and tear take place?

The video link I posted earlier shows how even in the best of
circumstances, there is some shimmy caused by pinching in spots as
the wheel rotates, causing the forward and backward shimmy. But after
he had the wheel bearing mod done, it was dramatically improved. So I
went ahead and did mine. It's great to give the wheel a spin, and
like you said, it turns freely like a bicycle wheel! And these
bearings will never need maintenance. There's certainly more than one
way to skin this cat, but for my money, the wheel bearing mod is one
of the best choices I've made.
At 07:27 AM 4/17/2014, you wrote:
Quote:


Bob Collins asks a good question. It's always confused me too. How do we
know when a wheel is free enough? I've packed loads of grease after cleaning
the bearings, then tightened until there's just no free lateral play, but at
that point the wheels don't really turn freely. In fact they stop the
minute you stop turning them. I was surprised when the AntiSplat nose wheel
job came back and I mounted it. It turns as freely as a bicycle wheel!
(I'm not connected with them in any way, by the way, just a fan). I guess
for the standard conical bearings, for the load bearing points, looser
doesn't really change much in terms of pressures and weights on bearing
surfaces. Are there any experts out there - how much grease should these
bearings get and how tight should they be?

"The "turn freely" part of this has always confused me. The instructions are
vague on this (tighten to prevent bearing from turning with the wheel) and
seemingly encouraging it to be tight enough that if you try to spin the
wheel by hand, it won't move that much.

What do other folks do on this point?"


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