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REtry: Cogsdills/tailcone

 
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armywrights(at)adelphia.n
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PostPosted: Sun Jan 15, 2006 9:43 pm    Post subject: REtry: Cogsdills/tailcone Reply with quote

Thanks for the replies.  Yes, I'm using the cogsdills and I readjust my #40 almost every time I get to a deburring step.  I think that as long as you don't "get used" to the tension and continually adjust it, you'll do fine.  I do, however, use it at a faster rate than I believe most do; I just try to keep the contact time down as I insert and remove the tool through the hole.
After reading my original post I guess I wasn't general enough.  I was actually asking for tips for the rest of the tailcone build past the deburring stage.  I'll hopefully get my static air kit ordered from safeair tomorrow (Monday) if they're open.  Will I need more than the supplied connectors/tee fittings for my single AHRS GRT/480/backup airspeed/Trutrack DFC planned installation?
Rob
#392
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LarryRosen



Joined: 16 Jan 2006
Posts: 415
Location: Medford, NJ

PostPosted: Mon Jan 16, 2006 5:53 am    Post subject: Re: REtry: Cogsdills/tailcone Reply with quote

You will need lots of #40 clecos to complete the tailcone. Never counted how many but just look at some of the photos on the web of the tailcone clecoed together. Here is one of mine <http://lrosen.nerv10.com/Construct/Log/Emp/Alexander/Day13/index.html>
Watch the rivet size recommendations. I needed to use some fractional size rivets to connect F-1029 R&L to F-1037 B&C (used AN470AD4-4.5) and I used AN426AD3-4.5 to connect the side skin to the bottom of the rear bottom skin (page 10-21 and 10-25). A list of most of the alternate rivet sizes is on my site here <http://lrosen.nerv10.com/rivetuse.htm>.
Follow the instructions on drill size when drilling the longerons. They do eventually get drilled out to final size #40.


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Larry Rosen
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jdalton77(at)comcast.net
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PostPosted: Mon Jan 16, 2006 6:28 am    Post subject: REtry: Cogsdills/tailcone Reply with quote

Larry,

Can you tell me about how many fractional rivets I will need? I'm about to
make and order. Thanks!
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LarryRosen



Joined: 16 Jan 2006
Posts: 415
Location: Medford, NJ

PostPosted: Mon Jan 16, 2006 8:25 am    Post subject: REtry: Cogsdills/tailcone Reply with quote

When working on the empennage kit I found that for some of the 470 AD
rivets specified were slightly too short and the next full size rivet
was too long. I put my empennage together at Alexander Technical Center
(Builder Assistance). They had some 470 AD 4-4.5 and 470 AD 4-5.5
rivets that I used in these locations. Vans does not stock these rivet
sizes. You can, however, either cut down rivets to make these or
Genuine Aircraft Hardware Company <http://www.gen-aircraft-hardware.com>
has them. I would think that there are other aircraft hardware
companies that would also stock them.

Larry Rosen
N205EN (reserved)
<http://lrosen.nerv10.com>

Jeff Dalton wrote:

Quote:


Larry,

Can you tell me about how many fractional rivets I will need? I'm
about to make and order. Thanks!



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ron.mcgann(at)baesystems.
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PostPosted: Mon Jan 16, 2006 1:35 pm    Post subject: REtry: Cogsdills/tailcone Reply with quote

I have found that a rivet cutter and a few ounces of -10 lengths of AN426AD3 & 4 and AN470AD3 & 4 have been really handy.   OOPs rivets that can be cut to size have also been useful on occasion.
cheers,
Ron
#187 fuse
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