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Crack by landing gear?

 
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Robert Reed



Joined: 22 Oct 2009
Posts: 331
Location: Dallas/Ft.Worth

PostPosted: Mon Jun 06, 2016 3:04 pm    Post subject: Crack by landing gear? Reply with quote

ALL,
Steve McIntosh has a KIS TR-1 that has developed a problem with a crack across the fuselage where the landing gear attaches.  I am not at all familiar with the gear attachment on the TR-1.  Can anybody give some advice on what, why, and what to do about it?  The photo is attached but is difficult to see and besides, I don't know for sure what I am looking at


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PostPosted: Mon Jun 06, 2016 4:21 pm    Post subject: Crack by landing gear? Reply with quote

The center part of the main gear should be free to flex downward when the gear compresses (and a little upward on rebound).

So the cracking looks like it is in filler that really should not be there.

--------------------------------------------
On Mon, 6/6/16, Robert Reed <robertr237(at)att.net> wrote:

Subject: Fw: Crack by landing gear?
To: "Kisbuilders" <kis-list(at)matronics.com>
Date: Monday, June 6, 2016, 7:00 PM




ALL,
Steve McIntosh has a KIS TR-1 that has developed a
problem with a crack across the fuselage where the landing
gear attaches.  I am not at all familiar with the gear
attachment on the TR-1.  Can anybody give some advice
on what, why, and what to do about it?  The photo is
attached but is difficult to see and besides, I don't
know for sure what I am looking at.
Bob Reed 
----- Forwarded Message -----
From:
"pastormac(at)comcast.net"
<pastormac(at)comcast.net>
To: Robert
Reed <robertr237(at)att.net>
Sent: Monday,
June 6, 2016 5:20 PM
Subject: Crack by
landing gear?

Hi Bob,
A crack has developed in front of the landing gear all the
way across the fuselage. It looks like filler or bonds. I
wanted to try and clean it out, but wasn't for sure if
there is a gap between the landing gear and actual Composite
body of the plane. I've attached a picture. Can you
help??
Steve


Sent from my iPhone


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hans.erstad(at)gmail.com
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PostPosted: Mon Jun 06, 2016 10:06 pm    Post subject: Crack by landing gear? Reply with quote

Steve
The filler didn't need to be there at all. When the landing gear flexes on landing/bumps, the middle section of the bar flexes down making the crack.
The filler or whatever it is should be removed, but it is maybe not an easy job if you did not build it.  Must be careful to not cut into the fuselage structure - then you have a real problem!  At the moment there is not real problem.  It just does not look nice.
Consult the drawings in the builder manual to get an understanding of how the fuselage structure looks like in that area, and how the landing gear bar is attached.  Hard to explain with words, but I am sure there are good drawings in the manual.
Hans Christian  TR-1#32
2016-06-07 1:00 GMT+02:00 Robert Reed <robertr237(at)att.net (robertr237(at)att.net)>:
Quote:



ALL,
Steve McIntosh has a KIS TR-1 that has developed a problem with a crack across the fuselage where the landing gear attaches.  I am not at all familiar with the gear attachment on the TR-1.  Can anybody give some advice on what, why, and what to do about it?  The photo is attached but is difficult to see and besides, I don't know for sure what I am looking at.
Bob Reed
 

----- Forwarded Message -----
From: "pastormac(at)comcast.net (pastormac(at)comcast.net)" <pastormac(at)comcast.net (pastormac(at)comcast.net)>
To: Robert Reed <robertr237(at)att.net (robertr237(at)att.net)>
Sent: Monday, June 6, 2016 5:20 PM
Subject: Crack by landing gear?



Hi Bob,
A crack has developed in front of the landing gear all the way across the fuselage. It looks like filler or bonds. I wanted to try and clean it out, but wasn't for sure if there is a gap between the landing gear and actual Composite body of the plane. I've attached a picture. Can you help??
Steve
Sent from my iPhone





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bakerocb



Joined: 15 Jan 2006
Posts: 727
Location: FAIRFAX VA

PostPosted: Fri Jun 10, 2016 2:29 pm    Post subject: Crack by landing gear? Reply with quote

6/10/2016

Hello Steve McIntosh, On Monday, June 6, 2016 5:20 PM you wrote: "A crack
has developed in front of the landing gear all the way across the fuselage.
It looks like filler or bonds." and "Can you help??"

On Jun 6, 2016, at 9:50 PM OC wrote: "Ahhhh, the ugly underbelly of the KIS
TR-1." and "The next time I am at the hangar I'll try to remember to take a
picture of that area on my plane
and post it."

Attached are three pictures of the underbelly of my KIS TR-1. Below are some
comments:

A) Picture 001: Looking aft. At the far left and right edges of the picture
are the top end of the Van's RV fairings that cover my main landing gear
legs. Also note the water drain holes in the bottom of the fuselage. Please
ignore the greasy dirt.

B) Picture 004: Looking towards the right wing. You can see that a bit of
the black rubber pad that I installed between the top of the main landing
gear cross piece and the bottom of the groove in the fuselage has managed to
work its way forward. The aft edges of the Van's RV gear leg fairings are
held together by one machine screw at the top end then white tape that the
glider people use to tape their aircraft together in order to go flying the
rest of the way down.

C) Picture 006: Looking towards the left wing. Note the addition of vinyl
tubing over the plastic brake line to protect the brake line from chafing.

There must be some way to cover up that whole ugly scene with a fiberglass
shield, but I have pretty much given up attempting to do so. Certainly
stuffing Bondo into the space between the edges of the main landing gear
cross piece and the fuselage bottom is not the way to go.

Any questions?

OC

================================================

Quote:
On Jun 6, 2016, at 9:50 PM, Owen Baker <bakerocb(at)cox.net> wrote:

6/6/2016

Hello To All, Steve McIntosh wrote:

1) ".... wasn't for sure if there is a gap between the landing gear and
actual Composite body of the plane."

Yes, there is supposed to be a gap there. Like Mark wrote, the center
part needs to flex.

2) " I wanted to try and clean it out,"

Ahhhh, the ugly underbelly of the KIS TR-1. I thought long and hard about
how to cover
or conceal the underbelly of my plane in the area of the landing gear
mounting. Finally decided to just
live with it. If someone wants to crawl under there and examine it I will
be happy to provide a flashlight
and let them.**

Trying to beautify that area by stuffing some rigid filler material into
the space between the main gear
cross piece and the fuselage bottom is a losing proposition -- you can
either clean it out or ignore it. If
you decide to clean it out be careful to not damage either the gear or the
fuselage.

OC

**PS: The next time I am at the hangar I'll try to remember to take a
picture of that area on my plane
and post it.

Quote:
=========================================================

Quote:
From: "pastormac(at)comcast.net" <pastormac(at)comcast.net>
To: Robert Reed <robertr237(at)att.net>
Sent: Monday, June 6, 2016 5:20 PM
Subject: Crack by landing gear?

Hi Bob,
A crack has developed in front of the landing gear all the way across the
fuselage. It looks like filler or bonds. I wanted to try and clean it out,
but wasn't for sure if there is a gap between the landing gear and actual
Composite body of the plane. I've attached a picture. Can you help??
Steve


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bakerocb



Joined: 15 Jan 2006
Posts: 727
Location: FAIRFAX VA

PostPosted: Sat Jun 11, 2016 4:01 am    Post subject: Crack by landing gear? Reply with quote

6/11/2016

Hello Tim, Thanks for the posting. That looks great – the best that I have
seen.

1) What do the attaching machine screws thread into on the fuselage in
picture 002?

2) How did you make the bubble over the bolts holding the gear on in picture
005?

3) How did you make the fairing where the gear leg enters the fuselage in
picture 002?

4) How about some pictures and a few words about your wing to fuselage
fairings?

Thanks,

OC

======================================

From: Tim Yoder
Sent: Friday, June 10, 2016 8:02 PM
To: OC Baker
Subject: Emailing: 002 (12).jpg

Hi OC,

I covered my gear with a piece of .025" or .032" aluminum also the wing to
fuselage.

Tim N52TY


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bakerocb



Joined: 15 Jan 2006
Posts: 727
Location: FAIRFAX VA

PostPosted: Mon Jun 13, 2016 6:05 pm    Post subject: Crack by landing gear? Reply with quote

6/13/2016

Hello Tim, Thanks for the response and the photos. You wrote:

1) "I just pop riveted them in through the inner fuselage skin."

Very clever. What installation sequence did you follow to ensure that the
anchor nuts
would eventually be accurately placed where the holes in the aluminum panels
are?

I may have to reconsider placing some similar panels on my plane. I am
thinking along the
line of riveting anchor nuts to one inch square pieces of sheet aluminum or
thin flat panel
fiber glass and then using epoxy to fasten the squares in place in the
fuselage interior.

2) "None of them have failed in the last 18 years."

Good show.

OC

PS:
How many hours do you have on your plane? I have been flying for about 12
1/2 years (first flight
in Nov 2003) and have just gone over 500 hours.

====================================

From: Tim Yoder
Sent: Monday, June 13, 2016 5:25 PM
To: OC Baker
Subject: Emailing: 52TY 001.jpg

Hello OC,

These aren't the best photos but you can see 5 anchor nuts In the first
photo and 2 in the second. I just pop riveted them in through the inner
fuselage skin. None of them have failed in the last 18 years. I will send
two more photos of the fairings, a total of seven pieces.

Tim


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