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Hard Starting CJ

 
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JL2A



Joined: 07 Apr 2015
Posts: 112
Location: Australia

PostPosted: Mon Aug 15, 2016 2:37 am    Post subject: Hard Starting CJ Reply with quote

We have operated 6 different HS6As over the years and this one is by far the hardest to start, when ambient temperatures are below 15°C or so

Primer: the little 'atomizer' on supercharger inlet may be blocked/missing

Shower of sparks: it works, at least, as with magnetos at 0 the engine will still fire. Could it be weak though? In need of overhaul perhaps?

Carb: I don't know?! My instincts are it is not this as once it is running and warm everything is fine

Battery: Tests above 28 volts

Anyone have any other suggestions?


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PostPosted: Mon Aug 15, 2016 4:15 am    Post subject: Hard Starting CJ Reply with quote

Regarding the shower of sparks, I have seen this problem many times over
the years where either an M14 or Huosai engine has become difficult to
start. One of the things I would definitely try is testing thestarting
coil/shower of sparksthis way and applies to both the Huosai and M14
engines. You will need another person to help you with this:
1 - Make sure the main air valve is off
2 - Deplete the air in the pneumatic system FORWARD of the main air
valve by squeezing the brake handle until you can no longer hear the
"swoosh" sound when you release the brake handle.
3 - With the mags off, remove the mag cover from the left mag. Then
remove the starting coil wire from the distributor cap by loosening the
staking screw on the underside of the cap closest to the center of the
distributor cap. Now gently pull out the starting coil wire.
4 - Next, have the person assisting you hold the starting coil wire with
a pair of _insulated pliers_ with the end of thewire about 1/2"-3/8"
away from any metal on the engine.
5 - In the cockpit, turn on the BATTERY and IGNITION switches and press
the START BUTTON. The engine will not rotate because you have depleted
the air in the systemthat would normally be injected into the air start
distributor and air injectors. Observe the spark from the starting coil
wire between the end of the wire and the metal/ground. It should
normally jump about 3/8-1/2". If it does notand you have to move the
wire closer to ground to get the spark to jump to ground, remove the
starting coil wire from starting coil and pull the wire out of its loom.
This wire is a 7mm twisted, metal core wire. You can sometimes find a
suitable length of 7 mm wire at a local small engine shop (lawn mower
and lawn tractor repair shop) or you can order it on-line at
http://www.mfgsupply.com/24-8775.html. Many times the original rubber
wire cover becomes brittle and cracks and thus arcs to ground inside of
the braided shield. If it arcs to ground inside the shield, then
obviously the spark from the starting coil will not reach the
distributor cap, rotor or spark plugs.
6 - Lastly, you can also open up the cover on the starting coil and find
the points. Sometimes these points willbuild a mound on one side. This
mound can be removed with a point file. There is also a small thumb
wheel which adjusts the pointgap for the maximum spark. You canadjust
for max spark while one person holds the starting coil wire close to
ground and turns the thumb wheel (you can do this on the CJ, but not the
52 because of the starting coil's location) and the other person in the
cockpit is pressing the START button, just like when you were testing
it. To accomplish this on the 52, one must remove the starting coil
"box" from the back side of the firewall andperform the adjustment of
the points on the bench. You will need a 24V battery on the bench to
test the starting coil. No other way to do iton the 52.

Hope this helps. MOST IMPORTANTLY, be certain to deplete the air in the
system with the main air valve off BEFORE you press the START button to
prevent any rotation of the engine/propeller.
Dennis

A. Dennis Savarese
334-546-8182 (mobile)
www.yak-52.com
Skype - Yakguy1

On 8/15/2016 6:37 AM, JL2A wrote:
Quote:


We have operated 6 different HS6As over the years and this one is by far the hardest to start, when ambient temperatures are below 15°C or so

Primer: the little 'atomizer' on supercharger inlet may be blocked/missing

Shower of sparks: it works, at least, as with magnetos at 0 the engine will still fire. Could it be weak though? In need of overhaul perhaps?

Carb: I don't know?! My instincts are it is not this as once it is running and warm everything is fine

Battery: Tests above 28 volts

Anyone have any other suggestions?


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=459506#459506



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draftsjust417(at)gmail.co
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PostPosted: Mon Aug 15, 2016 5:58 pm    Post subject: Hard Starting CJ Reply with quote

This may not be the culprit, but it certainly wouldn't hurt to give the
spark plugs a thorough inspection & cleaning.
Again, not likely to be the main culprit, but I've found it a relatively
easy chore and freshly cleaned plugs will only help.

My 2 cents worth,

Justin
N280NC

On Mon, Aug 15, 2016 at 5:14 AM, A. Dennis Savarese <
dsavarese0812(at)bellsouth.net> wrote:

[quote]
dsavarese0812(at)bellsouth.net>

Regarding the shower of sparks, I have seen this problem many times over
the years where either an M14 or Huosai engine has become difficult to
start. One of the things I would definitely try is testing thestarting
coil/shower of sparksthis way and applies to both the Huosai and M14
engines. You will need another person to help you with this:
1 - Make sure the main air valve is off
2 - Deplete the air in the pneumatic system FORWARD of the main air valve
by squeezing the brake handle until you can no longer hear the "swoosh"
sound when you release the brake handle.
3 - With the mags off, remove the mag cover from the left mag. Then
remove the starting coil wire from the distributor cap by loosening the
staking screw on the underside of the cap closest to the center of the
distributor cap. Now gently pull out the starting coil wire.
4 - Next, have the person assisting you hold the starting coil wire with a
pair of _insulated pliers_ with the end of thewire about 1/2"-3/8" away
from any metal on the engine.
5 - In the cockpit, turn on the BATTERY and IGNITION switches and press
the START BUTTON. The engine will not rotate because you have depleted the
air in the systemthat would normally be injected into the air start
distributor and air injectors. Observe the spark from the starting coil
wire between the end of the wire and the metal/ground. It should normally
jump about 3/8-1/2". If it does notand you have to move the wire closer to
ground to get the spark to jump to ground, remove the starting coil wire
from starting coil and pull the wire out of its loom. This wire is a 7mm
twisted, metal core wire. You can sometimes find a suitable length of 7 mm
wire at a local small engine shop (lawn mower and lawn tractor repair shop)
or you can order it on-line at http://www.mfgsupply.com/24-8775.html.
Many times the original rubber wire cover becomes brittle and cracks and
thus arcs to ground inside of the braided shield. If it arcs to ground
inside the shield, then obviously the spark from the starting coil will not
reach the distributor cap, rotor or spark plugs.
6 - Lastly, you can also open up the cover on the starting coil and find
the points. Sometimes these points willbuild a mound on one side. This
mound can be removed with a point file. There is also a small thumb wheel
which adjusts the pointgap for the maximum spark. You canadjust for max
spark while one person holds the starting coil wire close to ground and
turns the thumb wheel (you can do this on the CJ, but not the 52 because of
the starting coil's location) and the other person in the cockpit is
pressing the START button, just like when you were testing it. To
accomplish this on the 52, one must remove the starting coil "box" from the
back side of the firewall andperform the adjustment of the points on the
bench. You will need a 24V battery on the bench to test the starting coil


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JL2A



Joined: 07 Apr 2015
Posts: 112
Location: Australia

PostPosted: Mon Aug 15, 2016 11:57 pm    Post subject: Re: Hard Starting CJ Reply with quote

Thanks Dennis, tested the starting coil and very strong spark, both from end of lead and then tested it installed in cap. All good.

Plugs are brand new.

Will start on the fuel side... primer system first


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PostPosted: Tue Aug 16, 2016 3:34 am    Post subject: Hard Starting CJ Reply with quote

The attachment kicked the email back. I will send it directly to your email address.
Dennis


----- Forwarded Message -----
From: A. Dennis Savarese <dsavarese0812(at)bellsouth.net>
To: "yak-list(at)matronics.com" <yak-list(at)matronics.com>
Sent: Tuesday, August 16, 2016 7:20 AM
Subject: Re: Re: Hard Starting CJ


That's good.

When you check the primer lines, be sure to check the hose from the firewall to the 90 degree standoff mounted on the #2 cylinder intake tube.  I have seen many of them deteriorated and cracked and actually leaking fuel when the primer is depressed. VERY dangerous! Especially with a hot engine. As you probably know, there is a hard line from the 90 degree stand-off on the #2 cylinder intake tube to the primer input into the super charger section. I have seen the male end on the super charger (where the B nut attaches) corroded and blocking the inlet. So check it out that way.

The other thing that many people with hard starting M14's our Huosai engines don't think about is the position of the rotor finger when the engine is suppose to fire. As you know, the leading finger on the rotor fires each plug under normal operation.  The trailing finger is the starting coil finger. Using your magneto timing box, connect one side of it to the left mag points just like you would do when you are timing the mag. Now pull the prop through until reaching TDC on #4 cylinder. Next, turn the prop backwards about 30-40 degrees and then bring it forward until the timing box buzzes or beeps or whatever your timing box is suppose to do when the points open. Now look at the position of the leading finger on the rotor. It should be pointing DIRECTLY at the scribe mark on the flat surface of the mag just past the high voltage stick in the counter clockwise direction. I'm including a drawing which point out where this is if you having paid attention to it in the past. I use a 6" metal ruler and place it between the center of the rotor, over the leading finger and then look to see if it is 100% in line with the scribe mark. If it is not, loosen the 3 screws holding the rotor and position it so the finger is directly in line with the scribe mark. Tighten the screws. Be sure to look directly down on the ruler or straight edge and not from the side to line up the 3 points mentioned.

What you are doing is making certain the fingers on the rotor are positioned so when the mag fires the finger is directly in line with the contact point in the magneto distributor cap. Also another thing to check is the starting coil finger length.  If it looks short and too stubby, it may not be close enough to the contact point in the cap. Any air gap adds resistance to the circuit and thus reduces the voltage that ultimately will get to the spark plug. Believe it or not, this simple adjustment is VERY important to proper operation of the magneto for both the starting and running.

Dennis
From: JL2A <info(at)flyingwarbirds.com.au> To: yak-list(at)matronics.com Sent: Tuesday, August 16, 2016 3:57 AM Subject: Re: Hard Starting CJ
--> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>Thanks Dennis, tested the starting coil and very strong spark, both from end of lead and then tested it installed in cap. All good.Plugs are brand new.Will start on the fuel side... primer system firstRead this topic online here:http://forums.matronics.com/viewtopic.php?p=459540#459540http://forums.matronics.com[/url]htt -Mat16_0_ym19_1_1471343184948_15460" rel="nofollow" shape="rect" target="_blank" href="http://www.matronics.com/contribution">http://www.matronics========================


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PostPosted: Tue Aug 16, 2016 6:55 am    Post subject: Hard Starting CJ Reply with quote

Anatole,When it does start does it idle smoothly?  
On Tue, Aug 16, 2016 at 12:57 AM, JL2A <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)> wrote:
Quote:
--> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>

Thanks Dennis, tested the starting coil and very strong spark, both from end of lead and then tested it installed in cap. All good.

Plugs are brand new.

Will start on the fuel side... primer system first




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Lancer



Joined: 21 Apr 2016
Posts: 30
Location: Cairns, Australia

PostPosted: Tue Aug 16, 2016 4:58 pm    Post subject: Re: Hard Starting CJ Reply with quote

A couple of things I have found with the HS6 engine re hard starting....

Primer atomizer nozzle blocked.......There are 4 small drillings inside the nozzle which can and do become blocked over time. It's a bitch to remove but could very well be the culprit. I have seen some engines refuse to start without 30 odd pumps of the primer which is a good indicator that the fuel isn't getting through.

Ignition timing out.......It's a bit more involved to check and set but if it is out then this could very well be your culprit. I have checked a few engines and every one I have checked have been out.....Some WAY off so it pays to check!! Once the timing was correctly set they are a totally different engine!!

Call me if you need to

Regards,

Lance


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JL2A



Joined: 07 Apr 2015
Posts: 112
Location: Australia

PostPosted: Wed Aug 17, 2016 1:45 am    Post subject: Re: Hard Starting CJ Reply with quote

Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?

Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.

Yep - we have found the same as you Lance, some pretty wild timing out there. I've seen a HS6 static timed to 17° btdc (propeller) - it still ran smooth! Prob a bit hot though Shocked


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PostPosted: Wed Aug 17, 2016 3:41 am    Post subject: Hard Starting CJ Reply with quote

Yes, the finger on the rotor. I really don't know what the "normal"
length is. Maybe Doug Sapp could measure the length of the fingers on a
new rotor and post it to the List for us.
Dennis

A. Dennis Savarese
334-546-8182 (mobile)
www.yak-52.com
Skype - Yakguy1

On 8/17/2016 5:45 AM, JL2A wrote:
Quote:


Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?

Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.


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http://forums.matronics.com/viewtopic.php?p=459573#459573



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PostPosted: Wed Aug 17, 2016 4:37 pm    Post subject: Hard Starting CJ Reply with quote

Rotor fingers:One extends 3.87mm out of the porcelain.
The other 2.97mm. 
This is a new unused rotor.
Doug
On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
Quote:
--> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)>

Yes, the finger on the rotor.  I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us.
Dennis

A. Dennis Savarese
[url=tel:334-546-8182]334-546-8182[/url] (mobile)
www.yak-52.com
Skype - Yakguy1

On 8/17/2016 5:45 AM, JL2A wrote:
Quote:
--> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>

Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?

Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=459573#459573













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PostPosted: Thu Aug 18, 2016 3:23 am    Post subject: Hard Starting CJ Reply with quote

Doug,
Do you remember which finger was the longer 3.87mm? If you can reference it by pointing the two rotors up (north), then left or right, that would be a great help.
Thanks so much.
Dennis

From: doug sapp <dougsappllc(at)gmail.com>
To: yak-list(at)matronics.com
Sent: Wednesday, August 17, 2016 8:34 PM
Subject: Re: Re: Hard Starting CJ


Rotor fingers:One extends 3.87mm out of the porcelain.
The other 2.97mm.
This is a new unused rotor.
Doug
On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
Quote:
--> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)>

Yes, the finger on the rotor. I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us.
Dennis

A. Dennis Savarese
[url=]334-546-8182[/url] (mobile)
www.yak-52.com
Skype - Yakguy1

On 8/17/2016 5:45 AM, JL2A wrote:
Quote:
--> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>

Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?

Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.




Read this topic online here:

http://forums.matronics.com/vi ewtopic.php?p=459573#459573













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PostPosted: Thu Aug 18, 2016 7:14 am    Post subject: Hard Starting CJ Reply with quote

Dennis and all,The CJ rotor has one finger which is embedded in white porcelain, the other is embedded in the red Bakelite.  If finger up, the finger on the left is the longest (at)3.87 protruding out of the porcelain.
On Thu, Aug 18, 2016 at 4:22 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
Quote:
Doug,
Do you remember which finger was the longer 3.87mm?  If you can reference it by pointing the two rotors up (north), then left or right, that would be a great help.
Thanks so much.
Dennis

From: doug sapp <dougsappllc(at)gmail.com (dougsappllc(at)gmail.com)>
To: yak-list(at)matronics.com (yak-list(at)matronics.com)
Sent: Wednesday, August 17, 2016 8:34 PM
Subject: Re: Re: Hard Starting CJ


Rotor fingers:One extends 3.87mm out of the porcelain.
The other 2.97mm. 
This is a new unused rotor.
Doug
On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
Quote:
--> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)>

Yes, the finger on the rotor.  I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us.
Dennis

A. Dennis Savarese
334-546-8182 (mobile)
www.yak-52.com
Skype - Yakguy1

On 8/17/2016 5:45 AM, JL2A wrote:
Quote:
--> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>

Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?

Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.




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http://forums.matronics.com/vi ewtopic.php?p=459573#459573













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PostPosted: Thu Aug 18, 2016 7:25 am    Post subject: Hard Starting CJ Reply with quote

Thanks Doug.
Dennis

From: doug sapp <dougsappllc(at)gmail.com>
To: yak-list(at)matronics.com
Sent: Thursday, August 18, 2016 11:13 AM
Subject: Re: Re: Hard Starting CJ


Dennis and all,The CJ rotor has one finger which is embedded in white porcelain, the other is embedded in the red Bakelite. If finger up, the finger on the left is the longest (at)3.87 protruding out of the porcelain.

On Thu, Aug 18, 2016 at 4:22 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
Quote:
Doug,
Do you remember which finger was the longer 3.87mm? If you can reference it by pointing the two rotors up (north), then left or right, that would be a great help.
Thanks so much.
Dennis
From: doug sapp <dougsappllc(at)gmail.com (dougsappllc(at)gmail.com)> To: yak-list(at)matronics.com (yak-list(at)matronics.com) Sent: Wednesday, August 17, 2016 8:34 PM Subject: Re: Re: Hard Starting CJ
Rotor fingers:One extends 3.87mm out of the porcelain.
The other 2.97mm.

This is a new unused rotor.

Doug

On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
Quote:
--> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> Yes, the finger on the rotor. I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us. Dennis A. Dennis Savarese info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)> Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length? Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it. Read this topic online here: http://forums.matronics.com/vi ewtopic.php?p=459573#459573
==== ============================== == List" rel="noreferrer" target="_blank">http://www. matronics.com/Navig ator?Yak-List ==== ============================== == FORUMS - eferrer" target="_blank">http://forums. matronics.com ==== ============================== == WIKI - errer" target="_blank">http://wiki. matronics.com ==== ============================== == b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www. matronics.com/contr ibution ==== ============================== ==






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JL2A



Joined: 07 Apr 2015
Posts: 112
Location: Australia

PostPosted: Sun Mar 19, 2017 2:12 pm    Post subject: Re: Hard Starting CJ Reply with quote

I forgot to thank all that contributed to this post!

It was a blocked primer nozzle. Stupidly I have had this before years ago and figured it out straight away.. this time it was an 'overhauled' engine, so I didn't even think of this being the culprit again.

Starts beautifully, even on 20atm!

Cheers

Anatole


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Harv



Joined: 01 Jul 2010
Posts: 170

PostPosted: Wed Mar 22, 2017 12:48 pm    Post subject: Re: Hard Starting CJ Reply with quote

Glad you sorted it out.

For ref could you post a pic of where the primer nozzle is located, this is something I'd like to check as I'm sure other will also.

Cheers Very Happy


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JL2A



Joined: 07 Apr 2015
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Location: Australia

PostPosted: Thu Apr 06, 2017 2:36 am    Post subject: Re: Hard Starting CJ Reply with quote

I don't have a pic right now but look at the top of the engine, between the intake manifolds there will be a line coming out - stock is a rigid yellow line but some have been replaced by flexible hose. Not to be confused by the manifold pressure line, which is flexible hose all the way.. not sure if this helps! Will try and get pic

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