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Cutting process and accuracy

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simmor2

Joined: 29 Jun 2015
Posts: 23
Location: Murfreesboro, TN

Posted: Thu May 04, 2017 7:33 am Post subject: Cutting process and accuracy

So I recently purchased some wood to start my build. It's rough cut 1x6x16ft



When it comes to cutting strips from the raw wood, is a table saw cut good enough?



The use of a planner and joiner, is it just acquiring the proper thickness with the plainer  sufficient or is the joiner necessary as well?



For those of you who built from rough cut, what was the process you used to cut and finish a component before assembly?



Thanks for sharing your thoughts!



- Rich

glen

Joined: 17 Sep 2013
Posts: 166
Location: Oregon Coast

Posted: Thu May 04, 2017 8:02 am Post subject: Cutting process and accuracy

Table saw fine if accurate. Measure twice cut once. NEW BLADE take your time. Worked for me. You're going to need lots more wood



 	  Quote: 	
		   On May 4, 2017, at 8:31 AM, Comcast <4rcsimmons(at)comcast.net> wrote:

 

 

 

 So I recently purchased some wood to start my build. It's rough cut 1x6x16ft

 

 When it comes to cutting strips from the raw wood, is a table saw cut good enough?

 

 The use of a planner and joiner, is it just acquiring the proper thickness with the plainer  sufficient or is the joiner necessary as well?

 

 For those of you who built from rough cut, what was the process you used to cut and finish a component before assembly?

 

 Thanks for sharing your thoughts!

 

 - Rich

jack(at)textors.com
Guest

Posted: Thu May 04, 2017 9:14 am Post subject: Cutting process and accuracy

I rough cut with table saw then used my planer...



Jack Textor



Sent from my iPad



 	  Quote: 	
		   On May 4, 2017, at 10:31 AM, Comcast <4rcsimmons(at)comcast.net> wrote:

 

 

 

 So I recently purchased some wood to start my build. It's rough cut 1x6x16ft

 

 When it comes to cutting strips from the raw wood, is a table saw cut good enough?

 

 The use of a planner and joiner, is it just acquiring the proper thickness with the plainer  sufficient or is the joiner necessary as well?

 

 For those of you who built from rough cut, what was the process you used to cut and finish a component before assembly?

 

 Thanks for sharing your thoughts!

 

 - Rich

Brian.Jardine(at)Plexus.c
Guest

Posted: Thu May 04, 2017 10:17 am Post subject: Cutting process and accuracy

Rich,

I cut all my own Sitka spruce from rough 1x6 and 2x6 boards.  I used my jointer to get one side smooth, then cut everything with my table saw. I made everything 1/8" oversized, then ran them through my planer to get exact dimensions I needed.  It took a little time but I enjoyed it.



Brian

Meridian, ID



--

bencharvet(at)gmail.com
Guest

Posted: Thu May 04, 2017 4:09 pm Post subject: Cutting process and accuracy

Brian,

Where did you buy the rough cut Sitka?

Ben

On 5/4/2017 2:17 PM, Brian Jardine wrote:

[quote] 



 Rich,

 I cut all my own Sitka spruce from rough 1x6 and 2x6 boards.  I used my jointer to get one side smooth, then cut everything with my table saw. I made everything 1/8" oversized, then ran them through my planer to get exact dimensions I needed.  It took a little time but I enjoyed it.



 Brian

 Meridian, ID



 --

charlescampbell1924(at)gm
Guest

Posted: Fri May 05, 2017 3:12 am Post subject: Cutting process and accuracy

I used rough lumber and sawed it with a table saw.Â  Everything worked well.Â  I don't even know what a joiner is.Â  Chuck

On Thu, May 4, 2017 at 11:31 AM, Comcast <4rcsimmons(at)comcast.net (4rcsimmons(at)comcast.net)> wrote:

 	  Quote: 	
		  --> Pietenpol-List message posted by: Comcast <4rcsimmons(at)comcast.net (4rcsimmons(at)comcast.net)>

 

 So I recently purchased some wood to start my build. It's rough cut 1x6x16ft

 

 When it comes to cutting strips from the raw wood, is a table saw cut good enough?

 

 The use of a planner and joiner, is it just acquiring the proper thickness with the plainerÂ  sufficient or is the joiner necessary as well?

 

 For those of you who built from rough cut, what was the process you used to cut and finish a component before assembly?

 

 Thanks for sharing your thoughts!

 

 - Rich

 

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womenfly2

Joined: 31 Jul 2007
Posts: 224

Posted: Fri May 05, 2017 4:32 am Post subject: Re: Cutting process and accuracy

Band-saw = less waste. Then use a thickness sander to size material ... or planer.



I have one of these: Grizzly 12" Drum Sander P/N: G0459, excellent machine. Used it on my L-4 build too.



KAP

_________________
"The L-4 Project"
Visit my Pietenpol Web Site

Brian.Jardine(at)Plexus.c
Guest

Posted: Fri May 05, 2017 6:06 am Post subject: Cutting process and accuracy

Ben,

MacBeath hardwoods in Salt lake city carries rough cut Sitka Spruce.  I know they have a few locations.



Brian

Meridian, ID



--

paul(at)centralaero.nz
Guest

Posted: Fri May 05, 2017 11:03 am Post subject: Cutting process and accuracy

I did the same, I started with an 8x8x16 foot long lump of timber, and the whole machine is made with a small bench saw, cheap bench planer and belt sander.

Paul Waterhouse 

New Zealand



Sent from my iPhone



On 5/05/2017, at 11:12 PM, Charles N. Campbell <charlescampbell1924(at)gmail.com (charlescampbell1924(at)gmail.com)> wrote:

 	  Quote: 	
		  I used rough lumber and sawed it with a table saw.  Everything worked well.  I don't even know what a joiner is.  Chuck

On Thu, May 4, 2017 at 11:31 AM, Comcast <4rcsimmons(at)comcast.net (4rcsimmons(at)comcast.net)> wrote:

 	  Quote: 	
		  --> Pietenpol-List message posted by: Comcast <4rcsimmons(at)comcast.net (4rcsimmons(at)comcast.net)>

 

 So I recently purchased some wood to start my build. It's rough cut 1x6x16ft

 

 When it comes to cutting strips from the raw wood, is a table saw cut good enough?

 

 The use of a planner and joiner, is it just acquiring the proper thickness with the plainer  sufficient or is the joiner necessary as well?

 

 For those of you who built from rough cut, what was the process you used to cut and finish a component before assembly?

 

 Thanks for sharing your thoughts!

 

 - Rich

 

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 br> enpol-List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Pietenpol-List

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 eferrer" target="_blank">http://forums.matronics.com

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 errer" target="_blank">http://wiki.matronics.com

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 b Site -

           -Matt Dralle, List Admin.

 rel="noreferrer" target="_blank">http://www.matronics.com/contribution

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tools

Joined: 14 Mar 2011
Posts: 714

Posted: Mon Jun 12, 2017 10:35 am Post subject: Re: Cutting process and accuracy

I'm in the bandsaw camp.  Scribe a line, cut and plane.  Joint remaining surface, lather rinse repeat.



I freehand accurately to a line, no jigs and such, not necessary.



Tools

bed(at)mindspring.com
Guest

Posted: Tue Jun 13, 2017 6:49 am Post subject: Cutting process and accuracy

Tools

I wish I had a bandsaw that is worth a crap!. I had an old cheap saw that

you have to hold the wood at a 20 degree angle to cut down a line. I took it

to the dump and pushed it off the back of the truck. I finally gave up and

bought a RIGID brand for about $500. Now I have to hold the wood at about a

30 degree angle to follow a line. Totally worthless! I am considering buying

Carter Guides, but I might just be wasting my time and money installing

these on a Rigid saw. Any ideas or suggestions?

Barry



--

wheelharp

Joined: 28 Jan 2014
Posts: 68
Location: Ironton MO

Posted: Tue Jun 13, 2017 12:38 pm Post subject: Re: Cutting process and accuracy

I use a wood slicer blade from highland woodworking



http://www.highlandwoodworking.com/woodslicer12resawbandsawblades705to137.aspx



and found some tutorials on youtube for setting up for drift angle.



I guess the resaw blade is actually for resawing wide boards into very thin stock or making veneers, but I like the fact it is only .022 wide, so less waste...

_________________
Jon Jones
Ironton, MO

fastnaught(at)windstream.
Guest

Posted: Tue Jun 13, 2017 1:33 pm Post subject: Cutting process and accuracy

Barry,

I think your problem is the blade and a tune up. I have had good success with either Carter or Timber wolf blades. Next check the tires on the big wheels. Then check tension on the blade. Make sure the blade is tracking correctly. Should be good after that. After all the saw is just a mechanism to spin the blade.

Good luck.

Jack



Sent from my iPad



[quote] On Jun 13, 2017, at 10:46 AM, Barry Davis <bed(at)mindspring.com> wrote:

 

 

 

 Tools

 I wish I had a bandsaw that is worth a crap!. I had an old cheap saw that

 you have to hold the wood at a 20 degree angle to cut down a line. I took it

 to the dump and pushed it off the back of the truck. I finally gave up and

 bought a RIGID brand for about $500. Now I have to hold the wood at about a

 30 degree angle to follow a line. Totally worthless! I am considering buying

 Carter Guides, but I might just be wasting my time and money installing

 these on a Rigid saw. Any ideas or suggestions?

 Barry

 

 --

taildrags

Joined: 29 Dec 2009
Posts: 1608
Location: Medford, OR

Posted: Tue Jun 13, 2017 9:00 pm Post subject: Re: Cutting process and accuracy

Jack; if you could make a YouTube video on how to make a bandsaw work the way they're supposed to, it would go viral.  I've fiddled and fussed with the guides and wheels and knobs and adjustments on my (admittedly, inexpensive) bandsaw and I'm like Barry... nothing I do seems to make it want to cut straight and vertical unless I feed the stock into the blade so slowly that I might as well just use hand tools to do it.  Even a jigsaw can cut vertical cuts, but they are hell on thin stock and once the jigsaw starts the stock chattering, I just force the blade through it with plenty of extra outside my cut line to get done and hope I can sand out the imperfections ;o)  Can you understand why I don't work at NASA building space hardware, but build experimental low and slow aircraft instead?  ;o)

_________________
Oscar Zuniga
Medford, OR
Air Camper NX41CC "Scout"
A75 power, 72x36 Culver prop

cdawson5854(at)shaw.ca
Guest

Posted: Tue Jun 13, 2017 9:40 pm Post subject: Cutting process and accuracy

https://www.youtube.com/watch?v=cQqq3rAZ4PI



Clif

workin' on Johnsons.



---

jawesma(at)gmail.com
Guest

Posted: Tue Jun 13, 2017 9:43 pm Post subject: Cutting process and accuracy

I had a band saw, then sold it and got a Ryobi BT3000 table saw. Problems gone.Cut all my 1/4 x 1/2 rib stock, longerons and ply with it...everything, no extra sanding or planing.

I found it more versatile than the band saw.

JohnW

On 14 June 2017 at 13:00, taildrags <taildrags(at)hotmail.com (taildrags(at)hotmail.com)> wrote:

 	  Quote: 	
		  --> Pietenpol-List message posted by: "taildrags" <taildrags(at)hotmail.com (taildrags(at)hotmail.com)>

 

 Jack; if you could make a YouTube video on how to make a bandsaw work the way they're supposed to, it would go viral.Â  I've fiddled and fussed with the guides and wheels and knobs and adjustments on my (admittedly, inexpensive) bandsaw and I'm like Barry... nothing I do seems to make it want to cut straight and vertical unless I feed the stock into the blade so slowly that I might as well just use hand tools to do it.Â  Even a jigsaw can cut vertical cuts, but they are hell on thin stock and once the jigsaw starts the stock chattering, I just force the blade through it with plenty of extra outside my cut line to get done and hope I can sand out the imperfections ;o)Â  Can you understand why I don't work at NASA building space hardware, but build experimental low and slow aircraft instead?Â  ;o)

 

 --------

 Oscar Zuniga

 Medford, OR

 Air Camper NX41CC "Scout"

 A75 power, 72x36 Culver prop

 

 

 

 

 Read this topic online here:

 

 http://forums.matronics.com/viewtopic.php?p=470082#470082

 

 

 

 

 

 

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taildrags

Joined: 29 Dec 2009
Posts: 1608
Location: Medford, OR

Posted: Wed Jun 14, 2017 8:52 pm Post subject: Re: Cutting process and accuracy

I have a table saw, which is great for rips and straight cuts. The bandsaw would be for curved cuts.

_________________
Oscar Zuniga
Medford, OR
Air Camper NX41CC "Scout"
A75 power, 72x36 Culver prop

womenfly2

Joined: 31 Jul 2007
Posts: 224

Posted: Thu Jun 15, 2017 5:09 am Post subject: Re: Cutting process and accuracy

Watch this one: https://www.youtube.com/watch?v=wGbZqWac0jU



WF2

_________________
"The L-4 Project"
Visit my Pietenpol Web Site

tools

Joined: 14 Mar 2011
Posts: 714

Posted: Sun Jul 02, 2017 9:01 pm Post subject: Re: Cutting process and accuracy

Barry,



I gotta just fly down and spend an afternoon with y'all.  Guides are the least important part, any of them work fine.  Blade selection and tension are the main players.



I resaw regularly with a 3/16 skip tooth blade on 14" saws up to six inches.  Wide blades only work well on specialty or very heavy duty saws.  The wood slicer works so well because of the thinness of the blade.



Tension is measured in lbs/in sq.  the smaller the cross section of the blade, the smaller the denominator and therefore the higher the tension.



When is your next meeting?



Tools

aerocarjake

Joined: 04 Feb 2011
Posts: 447
Location: Issaquah, WA

Posted: Wed Jul 05, 2017 11:02 am Post subject: Re: Cutting process and accuracy

Thanks WF2, very helpful bandsaw setup video.....

_________________
Jake Schultz - curator,
Newport Way Air Museum (OK, it's just my home)

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