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Classic Exhaust

 
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RSheridan(at)specialist-a
Guest





PostPosted: Tue May 17, 2022 12:41 pm    Post subject: Classic Exhaust Reply with quote

Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.





 


Roger Sheridan
Line Pilot

+44 (0) 1737 822 885


BE GREEN, READ FROM THE SCREEN
 
[img]cid:imaged354b4.PNG(at)faf5e5c6.429c2963[/img]
       [img]cid:image9b2ed7.PNG(at)6d4596fb.4cac23e9[/img] [img]cid:imageace486.PNG(at)2921b7b1.41a89483[/img]

Specialist Aviation Services Limited – Registered in England and Wales No:1848773
Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS

This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored.
Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.





































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ward.t(at)xtra.co.nz
Guest





PostPosted: Tue May 17, 2022 1:14 pm    Post subject: Classic Exhaust Reply with quote

Hi Roger,For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim

Sent from my iPadTim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz
021 0640221
Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:


Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.








Roger Sheridan
Line Pilot

+44 (0) 1737 822 885


BE GREEN, READ FROM THE SCREEN

[img]cid:imaged354b4.PNG(at)faf5e5c6.429c2963[/img]
[img]cid:image9b2ed7.PNG(at)6d4596fb.4cac23e9[/img] [img]cid:imageace486.PNG(at)2921b7b1.41a89483[/img]

Specialist Aviation Services Limited – Registered in England and Wales No:1848773
Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS

This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored.
Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.





































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peterz(at)zutrasoft.com
Guest





PostPosted: Tue May 17, 2022 1:29 pm    Post subject: Classic Exhaust Reply with quote

Great tip - thx Tim! 

After three TIG repairs on my classic (approaching the 500hr mark), next time I will do the same!
Cheers,
PeteZ
C-GNPZ

On Tue, May 17, 2022 at 5:23 PM timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:

Quote:
Hi Roger,For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim

Sent from my iPadTim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz) 
021 0640221
Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote:


Good Evening All,

I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.


If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)


Thanks.







 


Roger Sheridan
Line Pilot

+44 (0) 1737 822 885


BE GREEN, READ FROM THE SCREEN
 
[img]cid:180d3eb422e1da966761[/img]
       [img]cid:180d3eb422f39e590052[/img] [img]cid:180d3eb422f404af2053[/img]

Specialist Aviation Services Limited – Registered in England and Wales No:1848773
Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS

This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored.
Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.






































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RSheridan(at)specialist-a
Guest





PostPosted: Tue May 17, 2022 11:54 pm    Post subject: Classic Exhaust Reply with quote

Thanks Tim,
Latest failure 3” from stbd rear flange.

Nev once recommended supporting the rear silencer box to reduce stress on the headers…….

Do you think the steel becomes more brittle with age?

Hope to see you later in the summer!

Rog

Quote:
On 17 May 2022, at 22:14, timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:
CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders. Hi Roger, For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim
Sent from my iPad Tim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz
021 0640221

Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote: 
Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.




 


Roger Sheridan
Line Pilot +44 (0) 1737 822 885

BE GREEN, READ FROM THE SCREEN   <imaged354b4.PNG>
       <image9b2ed7.PNG> <imageace486.PNG> Specialist Aviation Services Limited – Registered in England and Wales No:1848773 Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored. Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.




































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Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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Davidcripps



Joined: 09 Aug 2021
Posts: 40

PostPosted: Wed May 18, 2022 1:33 am    Post subject: Classic Exhaust Reply with quote

Exhaust support would seem like a good idea. Has it been done by others and turned into an approved mod? I can’t see anything on Europa Club site re this.
David

Quote:
On 18 May 2022, at 08:58, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:

 Thanks Tim,
Latest failure 3” from stbd rear flange.

Nev once recommended supporting the rear silencer box to reduce stress on the headers…….

Do you think the steel becomes more brittle with age?

Hope to see you later in the summer!

Rog

Quote:
On 17 May 2022, at 22:14, timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:
CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders. Hi Roger, For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim
Sent from my iPad Tim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
021 0640221

Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote: 
Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.







Roger Sheridan
Line Pilot +44 (0) 1737 822 885

BE GREEN, READ FROM THE SCREEN <imaged354b4.PNG>
<image9b2ed7.PNG> <imageace486.PNG> Specialist Aviation Services Limited – Registered in England and Wales No:1848773 Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored. Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.




































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Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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ward.t(at)xtra.co.nz
Guest





PostPosted: Wed May 18, 2022 2:08 am    Post subject: Classic Exhaust Reply with quote

Roger,It does seem the geometry of the header with the silencer makes it self supporting and the springs are really redundant. This is the original exhaust system 1996.
I have not had any cracking.
Tim

Tim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz
021 0640221
Quote:
On 18/05/2022, at 8:02 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:

 Thanks Tim,
Latest failure 3” from stbd rear flange.

Nev once recommended supporting the rear silencer box to reduce stress on the headers…….

Do you think the steel becomes more brittle with age?

Hope to see you later in the summer!

Rog

Quote:
On 17 May 2022, at 22:14, timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:
CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders. Hi Roger, For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim
Sent from my iPad Tim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
021 0640221

Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote: 
Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.







Roger Sheridan
Line Pilot +44 (0) 1737 822 885

BE GREEN, READ FROM THE SCREEN <imaged354b4.PNG>
<image9b2ed7.PNG> <imageace486.PNG> Specialist Aviation Services Limited – Registered in England and Wales No:1848773 Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored. Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.




































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Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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RSheridan(at)specialist-a
Guest





PostPosted: Wed May 18, 2022 3:02 am    Post subject: Classic Exhaust Reply with quote

Is your exhaust stainless?

Quote:
On 18 May 2022, at 11:14, timward <ward.t(at)xtra.co.nz> wrote:

CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders.
Roger, It does seem the geometry of the header with the silencer makes it self supporting and the springs  are really redundant. This is the original exhaust system 1996.
I have not had any cracking. 
Tim

Tim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz 
021 0640221


Quote:
On 18/05/2022, at 8:02 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:

 Thanks Tim,
Latest failure 3” from stbd rear flange.

Nev once recommended supporting the rear silencer box to reduce stress on the headers…….

Do you think the steel becomes more brittle with age?

Hope to see you later in the summer!

Rog

Quote:
On 17 May 2022, at 22:14, timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:
CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders. Hi Roger, For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim
Sent from my iPad Tim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz
021 0640221

Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote: 
Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.




 


Roger Sheridan
Line Pilot +44 (0) 1737 822 885

BE GREEN, READ FROM THE SCREEN   <imaged354b4.PNG>
       <image9b2ed7.PNG> <imageace486.PNG> Specialist Aviation Services Limited – Registered in England and Wales No:1848773 Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored. Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.




































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Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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ward.t(at)xtra.co.nz
Guest





PostPosted: Wed May 18, 2022 11:53 am    Post subject: Classic Exhaust Reply with quote

I think the Silencer is Stainless, the header steel.

Sent from my iPadTim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz
021 0640221
Quote:
On 18/05/2022, at 11:10 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:


Is your exhaust stainless?

Quote:
On 18 May 2022, at 11:14, timward <ward.t(at)xtra.co.nz> wrote:

CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders.
Roger, It does seem the geometry of the header with the silencer makes it self supporting and the springs are really redundant. This is the original exhaust system 1996.
I have not had any cracking.
Tim

Tim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz
021 0640221


Quote:
On 18/05/2022, at 8:02 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:

 Thanks Tim,
Latest failure 3” from stbd rear flange.

Nev once recommended supporting the rear silencer box to reduce stress on the headers…….

Do you think the steel becomes more brittle with age?

Hope to see you later in the summer!

Rog

Quote:
On 17 May 2022, at 22:14, timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:
CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders. Hi Roger, For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim
Sent from my iPad Tim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
021 0640221

Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote: 
Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.







Roger Sheridan
Line Pilot +44 (0) 1737 822 885

BE GREEN, READ FROM THE SCREEN <imaged354b4.PNG>
<image9b2ed7.PNG> <imageace486.PNG> Specialist Aviation Services Limited – Registered in England and Wales No:1848773 Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored. Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.




































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ward.t(at)xtra.co.nz
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PostPosted: Wed May 18, 2022 4:58 pm    Post subject: Classic Exhaust Reply with quote

Roger,Sorry, just done the magnetic test on the exhaust and all steel.
Tim

Sent from my iPhone

Tim Ward
12 Waiwetu Street
Fendalton
CHRISTCHURCH 8052
Hom 03315166
Quote:
On 19/05/2022, at 07:53, timward <ward.t(at)xtra.co.nz> wrote:

I think the Silencer is Stainless, the header steel.

Sent from my iPadTim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz
021 0640221
Quote:
On 18/05/2022, at 11:10 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:


Is your exhaust stainless?

Quote:
On 18 May 2022, at 11:14, timward <ward.t(at)xtra.co.nz> wrote:

CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders.
Roger, It does seem the geometry of the header with the silencer makes it self supporting and the springs are really redundant. This is the original exhaust system 1996.
I have not had any cracking.
Tim

Tim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz
021 0640221


Quote:
On 18/05/2022, at 8:02 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:

 Thanks Tim,
Latest failure 3” from stbd rear flange.

Nev once recommended supporting the rear silencer box to reduce stress on the headers…….

Do you think the steel becomes more brittle with age?

Hope to see you later in the summer!

Rog

Quote:
On 17 May 2022, at 22:14, timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:
CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders. Hi Roger, For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim
Sent from my iPad Tim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)
021 0640221

Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote: 
Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.







Roger Sheridan
Line Pilot +44 (0) 1737 822 885

BE GREEN, READ FROM THE SCREEN <imaged354b4.PNG>
<image9b2ed7.PNG> <imageace486.PNG> Specialist Aviation Services Limited – Registered in England and Wales No:1848773 Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored. Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.




































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- The Matronics Europa-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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RSheridan(at)specialist-a
Guest





PostPosted: Wed May 18, 2022 10:11 pm    Post subject: Classic Exhaust Reply with quote

Thanks Tim.
Fwiw mine all stainless, supplied by EA, similar vintage.

Quote:
On 19 May 2022, at 02:04, Tim Ward <ward.t(at)xtra.co.nz> wrote:

CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders.
Roger, Sorry, just done the magnetic test on the exhaust and all steel.
Tim

Sent from my iPhone

Tim Ward
12 Waiwetu Street
Fendalton 
CHRISTCHURCH 8052
Hom 03315166


Quote:
On 19/05/2022, at 07:53, timward <ward.t(at)xtra.co.nz> wrote:

I think the Silencer is Stainless, the header steel.

Sent from my iPad Tim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz 
021 0640221


Quote:
On 18/05/2022, at 11:10 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:


Is your exhaust stainless?

Quote:
On 18 May 2022, at 11:14, timward <ward.t(at)xtra.co.nz> wrote:

CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders.
Roger, It does seem the geometry of the header with the silencer makes it self supporting and the springs  are really redundant. This is the original exhaust system 1996.
I have not had any cracking. 
Tim

Tim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz 
021 0640221


Quote:
On 18/05/2022, at 8:02 PM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com> wrote:

 Thanks Tim,
Latest failure 3” from stbd rear flange.

Nev once recommended supporting the rear silencer box to reduce stress on the headers…….

Do you think the steel becomes more brittle with age?

Hope to see you later in the summer!

Rog

Quote:
On 17 May 2022, at 22:14, timward <ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz)> wrote:
CAUTION: This email originated from outside your organization. Exercise caution when opening attachments or on clicking links from unknown senders. Hi Roger, For your information only, I replaced all the header flanges of the original Europa Classic Exhaust with the stronger recommended Rotax flanges that fit into the cylinder heads. They came with the engine. The Europa flanges were of poor quality and didn’t fit well.
Local engineer did it. Where are the cracks occurring?
Will venture over to the motherland soon and may be able to catch up with a pint?
Cheers,
Tim
Sent from my iPad Tim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz (ward.t(at)xtra.co.nz
021 0640221

Quote:
On 18/05/2022, at 8:48 AM, SHERIDAN Roger <RSheridan(at)specialist-aviation.com (RSheridan(at)specialist-aviation.com)> wrote: 
Good Evening All,
I have suffered another cracked exhaust header and wonder it may be time for a replacement.
6-8 weeks lead time from CKT & just wondering if anyone in UK might be able to help.

If so, please email me direct at rogersheridan(at)mac.com (rogersheridan(at)mac.com)

Thanks.




 


Roger Sheridan
Line Pilot +44 (0) 1737 822 885

BE GREEN, READ FROM THE SCREEN   <imaged354b4.PNG>
       <image9b2ed7.PNG> <imageace486.PNG> Specialist Aviation Services Limited – Registered in England and Wales No:1848773 Registered office / HQ: Gloucestershire Airport, Staverton, Cheltenham, Gloucestershire GL51 6SS This message and any attachments are confidential and intended only for the use of the person to whom they are addressed. If you are not the intended recipient, you must not use, copy or distribute this message or any attachments. Any such action may be unlawful. If you have received this message in error, please notify us immediately by replying to the message and delete it from your computer. Messages sent to and from us may be monitored. Internet communications may be intercepted, corrupted, lost, arrive late or incomplete, or contain viruses. Therefore, we do not accept responsibility for any errors or omissions that have arisen as a result of email transmission or for viruses. It is your responsibility to conduct your own virus checking. If verification is required, please request a hard-copy version. Any opinions expressed are those of the author and do not necessarily represent those of the company.




































Scanned by SystemForce I.T. PRMX Security System   Â­Â­  






Scanned by SystemForce I.T. PRMX Security System   Â­Â­  




Scanned by SystemForce I.T. PRMX Security System   Â­Â­  




Scanned by SystemForce I.T. PRMX Security System   ­­  


- The Matronics Europa-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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