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912 Vibration

 
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7suds(at)Chartermi.net
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PostPosted: Wed Jan 25, 2006 7:29 pm    Post subject: 912 Vibration Reply with quote

Group,
A friend of mine is working on a Pulsar with a 912UL 80 hp. It dropped a
wheel off the runway when turning around and had a slight prop strike. The
prop was a GSC 2 blade wood ground adjust. Upon inspection there was no
evidence of the strike so the prop was removed and sent to the Mfg. for
inspection which revealed micro fractures to the prop end. The prop was
replaced and there is now a slight vibration at low RPM, higher RPM seems to
be smoother. The prop was removed and balance checked, balanced and replaced
but vibration still there. The question he would like to ask is what do you
feel he should look at, check, replace in the motor? Also, are the 912
cranks solid or are they pressed together?
Thanks for any direction I can pass on,
Lloyd


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Jim Shumaker



Joined: 09 Jan 2006
Posts: 106

PostPosted: Wed Jan 25, 2006 10:12 pm    Post subject: 912 Vibration Reply with quote

lloyd

It is not likely that the engine was damaged due to a prop strike with a wooden prop. Wooden props usually shatter before they transmit damaging forces to the engine. Try a different prop. Also look for a difference in tracking along different sections of the blades. That is, if both blades are set at the same angle using the GSC protractor, they may not be set at the same angle. Check for proper tracking of the prop and check it for tracking at a couple of different points. They blades may not be a perfect match at all points along the blades.

Jim Shumaker

Cudnohufsky's <7suds(at)Chartermi.net> wrote:


Group,
A friend of mine is working on a Pulsar with a 912UL 80 hp. It dropped a
wheel off the runway when turning around and had a slight prop strike. The
prop was a GSC 2 blade wood ground adjust. Upon inspection there was no
evidence of the strike so the prop was removed and sent to the Mfg. for
inspection which revealed micro fractures to the prop end. The prop was
replaced and there is now a slight vibration at low RPM, higher RPM seems to
be smoother. The prop was removed and balance checked, balanced and replaced
but vibration still there. The question he would like to ask is what do you
feel he should look at, check, replace in the motor? Also, are the 912
cranks solid or are they pressed together?
Thanks for any direction I can pass on,
Lloyd


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7suds(at)Chartermi.net
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PostPosted: Thu Jan 26, 2006 3:16 pm    Post subject: 912 Vibration Reply with quote

Thanks Jim, we will definitely do that.
---


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ruebd(at)skymail.csus.edu
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PostPosted: Thu Jan 26, 2006 3:46 pm    Post subject: 912 Vibration Reply with quote

Lloyd

Remember that the Rotax 912 uses a gearbox for final drive to the
propeller, so if any damage was sustained by the prop strike, it would
be to the output shaft of the gearbox, not the engines crankshaft. Even
though wooden props tend to not transmit damage, it is still possible,
and it sounds like your friend may have a bent propeller shaft. He
needs to have it checked by someone who can put a dial indicator on it.
Duane

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