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Rotax 582 voltage regulator

 
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everettmcollier(at)yahoo.
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PostPosted: Sat May 09, 2015 11:15 am    Post subject: Rotax 582 voltage regulator Reply with quote

I recently (a few months ago) installed a lithium battery in my Pulsar. It is a lot smaller and lighter and seems to have a lot of cranking power. Today on a short 0.5 Hr flight my panel went blank except for my Garmin 286 which has a back up battery. This happened when I reduced power on final. I have had the panel go dark a couple of times before when I shut the engine off. That was a nuisance but did not like losing it on final! After shutdown I removed the cowling but could not find any problem. Reinstalled the cowling. The battery was showing 12 .9 v on the EIS. I started the engine and returned directly home, a 0.3 hr flight. Lost power briefly when I shut down at my home hanger. On the way home so saw 16.7 v on the EIS. CLEARLY TOO HIGH. I suspect I have a voltage regulator issue, or a bad interaction between the regulator and the battery. Any troubleshooting suggestions? Any way to bench test the regulator?

Everett Collier
582 Pulsar N167EC

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lancegoddard(at)mac.com
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PostPosted: Sat May 09, 2015 2:00 pm    Post subject: Rotax 582 voltage regulator Reply with quote

Speaking of batteries, I have a new, unopened Odyssey PC680 that I could bring to Lawrence if anyone would like to have it for $80.

Interesting that Rotax says not to use a lithium battery in the 912iS installation.

Lance Goddard
On May 9, 2015, at 12:14 PM, Everett Collier wrote:

Quote:


I recently (a few months ago) installed a lithium battery in my Pulsar. It is a lot smaller and lighter and seems to have a lot of cranking power. Today on a short 0.5 Hr flight my panel went blank except for my Garmin 286 which has a back up battery. This happened when I reduced power on final. I have had the panel go dark a couple of times before when I shut the engine off. That was a nuisance but did not like losing it on final! After shutdown I removed the cowling but could not find any problem. Reinstalled the cowling. The battery was showing 12 .9 v on the EIS. I started the engine and returned directly home, a 0.3 hr flight. Lost power briefly when I shut down at my home hanger. On the way home so saw 16.7 v on the EIS. CLEARLY TOO HIGH. I suspect I have a voltage regulator issue, or a bad interaction between the regulator and the battery. Any troubleshooting suggestions? Any way to bench test the regulator?

Everett Collier
582 Pulsar N167EC

Sent from my iPad






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kdpalmer(at)mweb.co.za
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PostPosted: Sat May 09, 2015 4:21 pm    Post subject: Rotax 582 voltage regulator Reply with quote

I have an unused 582 regulator pay the freight and you can have it !
Keith Dawson-Palmer
South Africa On 9 May 2015 21:14, "Everett Collier" <everettmcollier(at)yahoo.com (everettmcollier(at)yahoo.com)> wrote:[quote]--> Pulsar-List message posted by: Everett Collier <everettmcollier(at)yahoo.com (everettmcollier(at)yahoo.com)>

I recently (a few months ago) installed a lithium battery in my Pulsar.  It is a lot smaller and lighter and seems to have a lot of cranking power.  Today on a short 0.5 Hr flight my panel went blank except for my Garmin 286 which has a back up battery.  This happened when I reduced power on final.  I have had the panel go dark a couple of times before when I shut the engine off.  That was a nuisance but did not like losing it on final!  After shutdown I removed the cowling but could not find any problem.  Reinstalled the cowling. The battery was showing 12 .9 v on the EIS.  I started the engine and returned directly home, a 0.3 hr flight.  Lost power briefly when I shut down at my home hanger.  On the way home so saw 16.7 v on the EIS.  CLEARLY TOO HIGH.  I suspect I have a voltage regulator issue, or a bad interaction between the regulator and the battery.  Any troubleshooting suggestions?  Any way to bench test the regulator?

Everett Collier
582 Pulsar N167EC

Sent from my iPad

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MyronTruex(at)comcast.net
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PostPosted: Sun May 10, 2015 3:08 am    Post subject: Rotax 582 voltage regulator Reply with quote

That symptom does not lead me to the regulator. Loss of power, if a complete loss is something in the path from the battery is failing. Two reasons/symptoms. A high voltage reading on the EIS indicates there is no load on the regulator. That is it is not seeing the battery. And the second symptom of your dash going dead also leads to a bad path.

A simple loose connection would be my first suspect. If you have a relay in the path between the battery and dash it could be failing or have a loose connection.

In any case this is why my radio and gps's units had battery backup.

If you have a schematic of your system it should be easy to come up with the most likely fault point.

One trick to try to sort it out is to gently touch, tug, and tap around to try to duplicate the dead panel issue. Be very gentle. If it is a loose connection and some corrosion has developed then touching a loose wire can temporarily cure the problem.

On the good side, if there was enough power to turn over the engine it is highly unlikely the battery is defective.


From: Keith Palmer (kdpalmer(at)mweb.co.za)
Sent: Saturday, May 09, 2015 8:20 PM
To: Pulsar-List (pulsar-list(at)matronics.com)
Subject: Re: Rotax 582 voltage regulator



I have an unused 582 regulator pay the freight and you can have it !
Keith Dawson-Palmer
South Africa On 9 May 2015 21:14, "Everett Collier" <everettmcollier(at)yahoo.com (everettmcollier(at)yahoo.com)> wrote: [quote]--> Pulsar-List message posted by: Everett Collier <everettmcollier(at)yahoo.com (everettmcollier(at)yahoo.com)>

I recently (a few months ago) installed a lithium battery in my Pulsar. It is a lot smaller and lighter and seems to have a lot of cranking power. Today on a short 0.5 Hr flight my panel went blank except for my Garmin 286 which has a back up battery. This happened when I reduced power on final. I have had the panel go dark a couple of times before when I shut the engine off. That was a nuisance but did not like losing it on final! After shutdown I removed the cowling but could not find any problem. Reinstalled the cowling. The battery was showing 12 .9 v on the EIS. I started the engine and returned directly home, a 0.3 hr flight. Lost power briefly when I shut down at my home hanger. On the way home so saw 16.7 v on the EIS. CLEARLY TOO HIGH. I suspect I have a voltage regulator issue, or a bad interaction between the regulator and the battery. Any troubleshooting suggestions? Any way to bench test the regulator?

Everett Collier
582 Pulsar N167EC

Sent from my iPad

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paqs345(at)gmail.com
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PostPosted: Sun May 10, 2015 7:16 am    Post subject: Rotax 582 voltage regulator Reply with quote

As far as I know, lithium batteries have different charging
requirements than lead batteries. Just swapping the batteries without
adapting the way it needs to be charged may lead to a short life of
the lithium battery. That may be why Rotax does not want the use of
that battery for their engine.
For my electric tricycle, which has a lithium battery, I have a
special charger that is just for this battery.

Anyone out there with more knowledge about this issue?

Sonja
On 5/9/15, Lance Goddard <lancegoddard(at)mac.com> wrote:
Quote:


Speaking of batteries, I have a new, unopened Odyssey PC680 that I could
bring to Lawrence if anyone would like to have it for $80.

Interesting that Rotax says not to use a lithium battery in the 912iS
installation.

Lance Goddard
On May 9, 2015, at 12:14 PM, Everett Collier wrote:

>
> <everettmcollier(at)yahoo.com>
>
> I recently (a few months ago) installed a lithium battery in my Pulsar.
> It is a lot smaller and lighter and seems to have a lot of cranking power.
> Today on a short 0.5 Hr flight my panel went blank except for my Garmin
> 286 which has a back up battery. This happened when I reduced power on
> final. I have had the panel go dark a couple of times before when I shut
> the engine off. That was a nuisance but did not like losing it on final!
> After shutdown I removed the cowling but could not find any problem.
> Reinstalled the cowling. The battery was showing 12 .9 v on the EIS. I
> started the engine and returned directly home, a 0.3 hr flight. Lost
> power briefly when I shut down at my home hanger. On the way home so saw
> 16.7 v on the EIS. CLEARLY TOO HIGH. I suspect I have a voltage
> regulator issue, or a bad interaction between the regulator and the
> battery. Any troubleshooting suggestions? Any way to bench test the
> regulator?
>
> Everett Collier
> 582 Pulsar N167EC
>
> Sent from my iPad
>
>



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mjb777



Joined: 11 Aug 2012
Posts: 54
Location: Dubai UAE

PostPosted: Sun May 10, 2015 7:35 am    Post subject: Rotax 582 voltage regulator Reply with quote

Any lithium batteries have very different charge requirements to lead acid type batteries. 

You definitely need a special charger and generally these will individually charge or 'balance' each cell, as well as cater for the different voltages etc. I would think that any manufacturers would strongly recommend against straight swapping lead acid for lipo batteries for very justified safety reasons.

I'm sure if you Google it you'll have enough material to read for days on why this should not be done.

Regards,

Matt.‎
  Original Message  
From: Sonja Englert
Sent: Sunday, 10 May 2015 19:18
To: pulsar-list(at)matronics.com
Reply To: pulsar-list(at)matronics.com
Subject: Re: Rotax 582 voltage regulator



As far as I know, lithium batteries have different charging
requirements than lead batteries. Just swapping the batteries without
adapting the way it needs to be charged may lead to a short life of
the lithium battery. That may be why Rotax does not want the use of
that battery for their engine.
For my electric tricycle, which has a lithium battery, I have a
special charger that is just for this battery.

Anyone out there with more knowledge about this issue?

Sonja
On 5/9/15, Lance Goddard <lancegoddard(at)mac.com> wrote:
Quote:


Speaking of batteries, I have a new, unopened Odyssey PC680 that I could
bring to Lawrence if anyone would like to have it for $80.

Interesting that Rotax says not to use a lithium battery in the 912iS
installation.

Lance Goddard
On May 9, 2015, at 12:14 PM, Everett Collier wrote:

>
> <everettmcollier(at)yahoo.com>
>
> I recently (a few months ago) installed a lithium battery in my Pulsar.
> It is a lot smaller and lighter and seems to have a lot of cranking power.
> Today on a short 0.5 Hr flight my panel went blank except for my Garmin
> 286 which has a back up battery. This happened when I reduced power on
> final. I have had the panel go dark a couple of times before when I shut
> the engine off. That was a nuisance but did not like losing it on final!
> After shutdown I removed the cowling but could not find any problem.
> Reinstalled the cowling. The battery was showing 12 .9 v on the EIS. I
> started the engine and returned directly home, a 0.3 hr flight. Lost
> power briefly when I shut down at my home hanger. On the way home so saw
> 16.7 v on the EIS. CLEARLY TOO HIGH. I suspect I have a voltage
> regulator issue, or a bad interaction between the regulator and the
> battery. Any troubleshooting suggestions? Any way to bench test the
> regulator?
>
> Everett Collier
> 582 Pulsar N167EC
>
> Sent from my iPad
>
>



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Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

http://www.matronics.com/Navigator?Pulsar-List

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Captain B777.
Licenced Aircraft Maintenance Engineer.
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