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MT Governor failure
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civengpe



Joined: 14 Feb 2011
Posts: 105

PostPosted: Tue Aug 16, 2016 4:27 pm    Post subject: MT Governor failure Reply with quote

You are right under me on the SB list. I feel EXTREMELY lucky nothing has happened in my 135 hours of flight. I am really at a loss as to how to proceed here. MT has my governor for the SB, but I wonder if I shouldn't just bite the bullet and go to a different brand.
Is there a better mouse trap out there?  I'm not sure if it matters, but I have an MT 12B prop.
Thanks,
Shannon
On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com (jrlark(at)bmts.com)> wrote:
Quote:
Hi all, so here is the rest of my storey.

All in all not too impressive. This happened on April 27, 2016, during my
very first flight.  Engine over speed to 3060 rpm, which heated the
crankshaft thrust surface and caused multiple heat checks.  Unfortunately I
didn't respond as quickly as I could have so the crank was destroyed (first
flight, just coming off the runway, not expecting this etc).  Engine was
torn apart, none destructive tested and crank shaft was replaced.

     Here are a few picture of what my governor looked like internally.
#2083 shows the bushing that was seized,  #2084 shows some of the gouging,
#2089 shows the make, serial # etc, #2092  shows where the bushing should
have been, there were sharp ridges etc from the bushing rotating in the
housing,   #2095 show one side of the area where the gears were located,
#2096  shows the same area, opposite side, as does #2098, #2082 shows the
house where the drive shaft passed through to the engine drive and where the
bushing used to be located.

Rick
Southampton, Ont
Vans # 40956


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philperry9



Joined: 23 Nov 2011
Posts: 380

PostPosted: Tue Aug 16, 2016 4:40 pm    Post subject: MT Governor failure Reply with quote

I'm curious as to whether Rick's failure is related to the failures of Myron and Todd.   It seems to me that Rick's failure is directly related to the published SB (Matching SN and bearing issue).   Myron and Todd's both has SN's outside the SB and experienced broken metal as opposed to a rotating bushing.

It seems to me like Ricks failure, while very significant, expensive, noteworthy, and concerning, is unrelated to the recent failures....
Am I right?

Phil
On Tue, Aug 16, 2016 at 7:26 PM, Shannon Hicks <civeng123(at)gmail.com (civeng123(at)gmail.com)> wrote:
Quote:

You are right under me on the SB list. I feel EXTREMELY lucky nothing has happened in my 135 hours of flight. I am really at a loss as to how to proceed here. MT has my governor for the SB, but I wonder if I shouldn't just bite the bullet and go to a different brand.
Is there a better mouse trap out there?  I'm not sure if it matters, but I have an MT 12B prop.
Thanks,
Shannon
On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com (jrlark(at)bmts.com)> wrote:
Quote:
Hi all, so here is the rest of my storey.

All in all not too impressive. This happened on April 27, 2016, during my
very first flight.  Engine over speed to 3060 rpm, which heated the
crankshaft thrust surface and caused multiple heat checks.  Unfortunately I
didn't respond as quickly as I could have so the crank was destroyed (first
flight, just coming off the runway, not expecting this etc).  Engine was
torn apart, none destructive tested and crank shaft was replaced.

     Here are a few picture of what my governor looked like internally.
#2083 shows the bushing that was seized,  #2084 shows some of the gouging,
#2089 shows the make, serial # etc, #2092  shows where the bushing should
have been, there were sharp ridges etc from the bushing rotating in the
housing,   #2095 show one side of the area where the gears were located,
#2096  shows the same area, opposite side, as does #2098, #2082 shows the
house where the drive shaft passed through to the engine drive and where the
bushing used to be located.

Rick
Southampton, Ont
Vans # 40956






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jrlark



Joined: 03 Jul 2009
Posts: 72

PostPosted: Tue Aug 16, 2016 4:55 pm    Post subject: MT Governor failure Reply with quote

Phil you are correct, it is a different failure.  The one fact I wonder about is whether Myron and Todd failures somehow started with the bushing?  Does anyone know? 

Unfortunately I can’t figure out how to post any pictures on Matronics.  Anyone know how?
Rick

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Phillip Perry
Sent: Tuesday, August 16, 2016 8:40 PM
To: rv10-list(at)matronics.com
Subject: Re: FW: MT Governor failure


I'm curious as to whether Rick's failure is related to the failures of Myron and Todd. It seems to me that Rick's failure is directly related to the published SB (Matching SN and bearing issue). Myron and Todd's both has SN's outside the SB and experienced broken metal as opposed to a rotating bushing.


It seems to me like Ricks failure, while very significant, expensive, noteworthy, and concerning, is unrelated to the recent failures....



Am I right?

Phil

On Tue, Aug 16, 2016 at 7:26 PM, Shannon Hicks <civeng123(at)gmail.com (civeng123(at)gmail.com)> wrote:
You are right under me on the SB list. I feel EXTREMELY lucky nothing has happened in my 135 hours of flight. I am really at a loss as to how to proceed here. MT has my governor for the SB, but I wonder if I shouldn't just bite the bullet and go to a different brand.
Is there a better mouse trap out there? I'm not sure if it matters, but I have an MT 12B prop.
Thanks,
Shannon

On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com (jrlark(at)bmts.com)> wrote:
Hi all, so here is the rest of my storey.

All in all not too impressive. This happened on April 27, 2016, during my
very first flight. Engine over speed to 3060 rpm, which heated the
crankshaft thrust surface and caused multiple heat checks. Unfortunately I
didn't respond as quickly as I could have so the crank was destroyed (first
flight, just coming off the runway, not expecting this etc). Engine was
torn apart, none destructive tested and crank shaft was replaced.

Here are a few picture of what my governor looked like internally.
#2083 shows the bushing that was seized, #2084 shows some of the gouging,
#2089 shows the make, serial # etc, #2092 shows where the bushing should
have been, there were sharp ridges etc from the bushing rotating in the
housing, #2095 show one side of the area where the gears were located,
#2096 shows the same area, opposite side, as does #2098, #2082 shows the
house where the drive shaft passed through to the engine drive and where the
bushing used to be located.

Rick
Southampton, Ont
Vans # 40956


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Tim Olson



Joined: 25 Jan 2007
Posts: 2871

PostPosted: Tue Aug 16, 2016 5:04 pm    Post subject: MT Governor failure Reply with quote

I'm thinking that most of them were delivered around the same timeframe and they are probably just differing failures but still related to some issue that came around that timeframe. I bet the SB serial number range is insufficient.
Because there are so many MT governors flying since 2005 that we would hear of more if there were a large number of failures. That said, if your governor was from 2011 thru 2013, I'd be concerned even if your governor isn't within the S/N range.
Tim

On Aug 16, 2016, at 7:39 PM, Phillip Perry <philperry9(at)gmail.com (philperry9(at)gmail.com)> wrote:
Quote:
I'm curious as to whether Rick's failure is related to the failures of Myron and Todd. It seems to me that Rick's failure is directly related to the published SB (Matching SN and bearing issue). Myron and Todd's both has SN's outside the SB and experienced broken metal as opposed to a rotating bushing.

It seems to me like Ricks failure, while very significant, expensive, noteworthy, and concerning, is unrelated to the recent failures....
Am I right?

Phil
On Tue, Aug 16, 2016 at 7:26 PM, Shannon Hicks <civeng123(at)gmail.com (civeng123(at)gmail.com)> wrote:
Quote:

You are right under me on the SB list. I feel EXTREMELY lucky nothing has happened in my 135 hours of flight. I am really at a loss as to how to proceed here. MT has my governor for the SB, but I wonder if I shouldn't just bite the bullet and go to a different brand.
Is there a better mouse trap out there? I'm not sure if it matters, but I have an MT 12B prop.
Thanks,
Shannon
On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com (jrlark(at)bmts.com)> wrote:
Quote:
Hi all, so here is the rest of my storey.

All in all not too impressive. This happened on April 27, 2016, during my
very first flight. Engine over speed to 3060 rpm, which heated the
crankshaft thrust surface and caused multiple heat checks. Unfortunately I
didn't respond as quickly as I could have so the crank was destroyed (first
flight, just coming off the runway, not expecting this etc). Engine was
torn apart, none destructive tested and crank shaft was replaced.

Here are a few picture of what my governor looked like internally.
#2083 shows the bushing that was seized, #2084 shows some of the gouging,
#2089 shows the make, serial # etc, #2092 shows where the bushing should
have been, there were sharp ridges etc from the bushing rotating in the
housing, #2095 show one side of the area where the gears were located,
#2096 shows the same area, opposite side, as does #2098, #2082 shows the
house where the drive shaft passed through to the engine drive and where the
bushing used to be located.

Rick
Southampton, Ont
Vans # 40956








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jeff(at)westcottpress.com
Guest





PostPosted: Tue Aug 16, 2016 5:45 pm    Post subject: MT Governor failure Reply with quote

For those looking for an alternative governor, here is what I am using with my YIO-540-D4A5 and Hartzell Blended Airfoil. This was recommended to me by Gary Sobek.
PCU5000.COM
I purchased through:
Ameritech Industries dba American Propeller Service
Repair Station No. NO3R717L
20208 Charlanne Drive
Redding, CA 96002
Phone: (530) 221 4470
Fax: (530) 221 5210
Email: sales(at)ameritech-aviation.com (sales(at)ameritech-aviation.com)

Jeff Carpenter
N410CF
Flying

On Aug 16, 2016, at 6:03 PM, Tim Olson wrote:
Quote:

I'm thinking that most of them were delivered around the same timeframe and they are probably just differing failures but still related to some issue that came around that timeframe. I bet the SB serial number range is insufficient.
Because there are so many MT governors flying since 2005 that we would hear of more if there were a large number of failures. That said, if your governor was from 2011 thru 2013, I'd be concerned even if your governor isn't within the S/N range.
Tim

On Aug 16, 2016, at 7:39 PM, Phillip Perry <philperry9(at)gmail.com (philperry9(at)gmail.com)> wrote:
Quote:
I'm curious as to whether Rick's failure is related to the failures of Myron and Todd. It seems to me that Rick's failure is directly related to the published SB (Matching SN and bearing issue). Myron and Todd's both has SN's outside the SB and experienced broken metal as opposed to a rotating bushing.

It seems to me like Ricks failure, while very significant, expensive, noteworthy, and concerning, is unrelated to the recent failures....
Am I right?

Phil
On Tue, Aug 16, 2016 at 7:26 PM, Shannon Hicks <civeng123(at)gmail.com (civeng123(at)gmail.com)> wrote:
Quote:

You are right under me on the SB list. I feel EXTREMELY lucky nothing has happened in my 135 hours of flight. I am really at a loss as to how to proceed here. MT has my governor for the SB, but I wonder if I shouldn't just bite the bullet and go to a different brand.
Is there a better mouse trap out there? I'm not sure if it matters, but I have an MT 12B prop.
Thanks,
Shannon
On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com (jrlark(at)bmts.com)> wrote:
Quote:
Hi all, so here is the rest of my storey.

All in all not too impressive. This happened on April 27, 2016, during my
very first flight. Engine over speed to 3060 rpm, which heated the
crankshaft thrust surface and caused multiple heat checks. Unfortunately I
didn't respond as quickly as I could have so the crank was destroyed (first
flight, just coming off the runway, not expecting this etc). Engine was
torn apart, none destructive tested and crank shaft was replaced.

Here are a few picture of what my governor looked like internally.
#2083 shows the bushing that was seized, #2084 shows some of the gouging,
#2089 shows the make, serial # etc, #2092 shows where the bushing should
have been, there were sharp ridges etc from the bushing rotating in the
housing, #2095 show one side of the area where the gears were located,
#2096 shows the same area, opposite side, as does #2098, #2082 shows the
house where the drive shaft passed through to the engine drive and where the
bushing used to be located.

Rick
Southampton, Ont
Vans # 40956









Westcott Press
1121 Isabel Street
Burbank, CA 91506
jeff(at)westcottpress.com (jeff(at)westcottpress.com)
818-861-7300


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Kellym



Joined: 10 Jan 2006
Posts: 1700
Location: Sun Lakes AZ

PostPosted: Tue Aug 16, 2016 6:04 pm    Post subject: MT Governor failure Reply with quote

Well, I have pretty much the same governor and prop. My governor is a
-5, which came direct from MT in Germany, but that may or may not be a
difference. I have the same MT 3 blade prop Vans sells.
I made some minor modifications to my flight today with these issues in
mind...to minimize time over water, away from roads or civilization, but
mad 4.5 hour flight to get myself and plane home. Where to go from here
will depend a lot on the reports. No one wants to do a teardown, or have
a lot of expenses not covered by insurance. Nor do we want to have
hangar queens awaiting a solution.
I have to look up the service bulletin and see if my governor falls in
that range. Has anyone posted the service bulletin?

On 8/16/2016 5:26 PM, Shannon Hicks wrote:
Quote:
You are right under me on the SB list. I feel EXTREMELY lucky nothing
has happened in my 135 hours of flight. I am really at a loss as to how
to proceed here. MT has my governor for the SB, but I wonder if I
shouldn't just bite the bullet and go to a different brand.

Is there a better mouse trap out there? I'm not sure if it matters, but
I have an MT 12B prop.

Thanks,
Shannon
On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com
<mailto:jrlark(at)bmts.com>> wrote:

Hi all, so here is the rest of my storey.

All in all not too impressive. This happened on April 27, 2016,
during my
very first flight. Engine over speed to 3060 rpm, which heated the
crankshaft thrust surface and caused multiple heat checks.
Unfortunately I
didn't respond as quickly as I could have so the crank was destroyed
(first
flight, just coming off the runway, not expecting this etc). Engine was
torn apart, none destructive tested and crank shaft was replaced.

Here are a few picture of what my governor looked like internally.
#2083 shows the bushing that was seized, #2084 shows some of the
gouging,
#2089 shows the make, serial # etc, #2092 shows where the bushing
should
have been, there were sharp ridges etc from the bushing rotating in the
housing, #2095 show one side of the area where the gears were located,
#2096 shows the same area, opposite side, as does #2098, #2082
shows the
house where the drive shaft passed through to the engine drive and
where the
bushing used to be located.

Rick
Southampton, Ont
Vans # 40956



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_________________
Kelly McMullen
A&P/IA, EAA Tech Counselor # 5286
KCHD
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philperry9



Joined: 23 Nov 2011
Posts: 380

PostPosted: Tue Aug 16, 2016 6:17 pm    Post subject: MT Governor failure Reply with quote

Here's the link to all the SB's Kelly...  The SB that's been discussed here is #27.

http://www.mt-propeller.com/en/entw/serviced.htm

Phil
On Tue, Aug 16, 2016 at 9:04 PM, Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)> wrote:
Quote:
--> RV10-List message posted by: Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)>

Well, I have pretty much the same governor and prop. My governor is a -5, which came direct from MT in Germany, but that may or may not be a difference. I have the same MT 3 blade prop Vans sells.
I made some minor modifications to my flight today with these issues in mind...to minimize time over water, away from roads or civilization, but mad 4.5 hour flight to get myself and plane home. Where to go from here will depend a lot on the reports. No one wants to do a teardown, or have a lot of expenses not covered by insurance. Nor do we want to have hangar queens awaiting a solution.
I have to look up the service bulletin and see if my governor falls in that range. Has anyone posted the service bulletin?

On 8/16/2016 5:26 PM, Shannon Hicks wrote:
Quote:
You are right under me on the SB list. I feel EXTREMELY lucky nothing
has happened in my 135 hours of flight. I am really at a loss as to how
to proceed here. MT has my governor for the SB, but I wonder if I
shouldn't just bite the bullet and go to a different brand.

Is there a better mouse trap out there?  I'm not sure if it matters, but
I have an MT 12B prop.

Thanks,
Shannon


On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com (jrlark(at)bmts.com)
<mailto:jrlark(at)bmts.com (jrlark(at)bmts.com)>> wrote:

    Hi all, so here is the rest of my storey.

    All in all not too impressive. This happened on April 27, 2016,
    during my
    very first flight.  Engine over speed to 3060 rpm, which heated the
    crankshaft thrust surface and caused multiple heat checks.
    Unfortunately I
    didn't respond as quickly as I could have so the crank was destroyed
    (first
    flight, just coming off the runway, not expecting this etc).  Engine was
    torn apart, none destructive tested and crank shaft was replaced.

         Here are a few picture of what my governor looked like internally.
    #2083 shows the bushing that was seized,  #2084 shows some of the
    gouging,
    #2089 shows the make, serial # etc, #2092  shows where the bushing
    should
    have been, there were sharp ridges etc from the bushing rotating in the
    housing,   #2095 show one side of the area where the gears were located,
    #2096  shows the same area, opposite side, as does #2098, #2082
    shows the
    house where the drive shaft passed through to the engine drive and
    where the
    bushing used to be located.

    Rick
    Southampton, Ont
    Vans # 40956




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Kellym



Joined: 10 Jan 2006
Posts: 1700
Location: Sun Lakes AZ

PostPosted: Tue Aug 16, 2016 6:20 pm    Post subject: MT Governor failure Reply with quote

Thanks Phil. I sure thought you would be flying before I first got into
the air.

On 8/16/2016 7:15 PM, Phillip Perry wrote:
Quote:
Here's the link to all the SB's Kelly... The SB that's been discussed
here is #27.

http://www.mt-propeller.com/en/entw/serviced.htm

Phil

On Tue, Aug 16, 2016 at 9:04 PM, Kelly McMullen <kellym(at)aviating.com
<mailto:kellym(at)aviating.com>> wrote:


<mailto:kellym(at)aviating.com>>

Well, I have pretty much the same governor and prop. My governor is
a -5, which came direct from MT in Germany, but that may or may not
be a difference. I have the same MT 3 blade prop Vans sells.
I made some minor modifications to my flight today with these issues
in mind...to minimize time over water, away from roads or
civilization, but mad 4.5 hour flight to get myself and plane home.
Where to go from here will depend a lot on the reports. No one wants
to do a teardown, or have a lot of expenses not covered by
insurance. Nor do we want to have hangar queens awaiting a solution.
I have to look up the service bulletin and see if my governor falls
in that range. Has anyone posted the service bulletin?

On 8/16/2016 5:26 PM, Shannon Hicks wrote:

You are right under me on the SB list. I feel EXTREMELY lucky
nothing
has happened in my 135 hours of flight. I am really at a loss as
to how
to proceed here. MT has my governor for the SB, but I wonder if I
shouldn't just bite the bullet and go to a different brand.

Is there a better mouse trap out there? I'm not sure if it
matters, but
I have an MT 12B prop.

Thanks,
Shannon
On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com
<mailto:jrlark(at)bmts.com>
<mailto:jrlark(at)bmts.com <mailto:jrlark(at)bmts.com>>> wrote:

Hi all, so here is the rest of my storey.

All in all not too impressive. This happened on April 27, 2016,
during my
very first flight. Engine over speed to 3060 rpm, which
heated the
crankshaft thrust surface and caused multiple heat checks.
Unfortunately I
didn't respond as quickly as I could have so the crank was
destroyed
(first
flight, just coming off the runway, not expecting this
etc). Engine was
torn apart, none destructive tested and crank shaft was
replaced.

Here are a few picture of what my governor looked like
internally.
#2083 shows the bushing that was seized, #2084 shows some
of the
gouging,
#2089 shows the make, serial # etc, #2092 shows where the
bushing
should
have been, there were sharp ridges etc from the bushing
rotating in the
housing, #2095 show one side of the area where the gears
were located,
#2096 shows the same area, opposite side, as does #2098, #2082
shows the
house where the drive shaft passed through to the engine
drive and
where the
bushing used to be located.

Rick
Southampton, Ont
Vans # 40956
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errer" target="_blank">http://wiki.matronics.com
====================================
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====================================




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Kelly McMullen
A&P/IA, EAA Tech Counselor # 5286
KCHD
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philperry9



Joined: 23 Nov 2011
Posts: 380

PostPosted: Tue Aug 16, 2016 6:35 pm    Post subject: MT Governor failure Reply with quote

I was thinking we'd be up about the same time.

I got stuck communing 3.5 hours each way to work on the plane and I did it every single week for a year and a half. That really slowed me down.

Last December I finally got a hangar in Waco and could finally move the plane up here with us. Now it's just a 10 minute walk from the house to the airport.

It's within striking distance to flying (I think).

Sent from my iPhone

Quote:
On Aug 16, 2016, at 9:20 PM, Kelly McMullen <kellym(at)aviating.com> wrote:



Thanks Phil. I sure thought you would be flying before I first got into the air.

> On 8/16/2016 7:15 PM, Phillip Perry wrote:
> Here's the link to all the SB's Kelly... The SB that's been discussed
> here is #27.
>
> http://www.mt-propeller.com/en/entw/serviced.htm
>
> Phil
>
> On Tue, Aug 16, 2016 at 9:04 PM, Kelly McMullen <kellym(at)aviating.com
> <mailto:kellym(at)aviating.com>> wrote:
>
>
> <mailto:kellym(at)aviating.com>>
>
> Well, I have pretty much the same governor and prop. My governor is
> a -5, which came direct from MT in Germany, but that may or may not
> be a difference. I have the same MT 3 blade prop Vans sells.
> I made some minor modifications to my flight today with these issues
> in mind...to minimize time over water, away from roads or
> civilization, but mad 4.5 hour flight to get myself and plane home.
> Where to go from here will depend a lot on the reports. No one wants
> to do a teardown, or have a lot of expenses not covered by
> insurance. Nor do we want to have hangar queens awaiting a solution.
> I have to look up the service bulletin and see if my governor falls
> in that range. Has anyone posted the service bulletin?
>
> On 8/16/2016 5:26 PM, Shannon Hicks wrote:
>
> You are right under me on the SB list. I feel EXTREMELY lucky
> nothing
> has happened in my 135 hours of flight. I am really at a loss as
> to how
> to proceed here. MT has my governor for the SB, but I wonder if I
> shouldn't just bite the bullet and go to a different brand.
>
> Is there a better mouse trap out there? I'm not sure if it
> matters, but
> I have an MT 12B prop.
>
> Thanks,
> Shannon
>
>
> On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com
> <mailto:jrlark(at)bmts.com>
> <mailto:jrlark(at)bmts.com <mailto:jrlark(at)bmts.com>>> wrote:
>
> Hi all, so here is the rest of my storey.
>
> All in all not too impressive. This happened on April 27, 2016,
> during my
> very first flight. Engine over speed to 3060 rpm, which
> heated the
> crankshaft thrust surface and caused multiple heat checks.
> Unfortunately I
> didn't respond as quickly as I could have so the crank was
> destroyed
> (first
> flight, just coming off the runway, not expecting this
> etc). Engine was
> torn apart, none destructive tested and crank shaft was
> replaced.
>
> Here are a few picture of what my governor looked like
> internally.
> #2083 shows the bushing that was seized, #2084 shows some
> of the
> gouging,
> #2089 shows the make, serial # etc, #2092 shows where the
> bushing
> should
> have been, there were sharp ridges etc from the bushing
> rotating in the
> housing, #2095 show one side of the area where the gears
> were located,
> #2096 shows the same area, opposite side, as does #2098, #2082
> shows the
> house where the drive shaft passed through to the engine
> drive and
> where the
> bushing used to be located.
>
> Rick
> Southampton, Ont
> Vans # 40956
>
>
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PostPosted: Tue Aug 16, 2016 10:33 pm    Post subject: MT Governor failure Reply with quote

I had just this morning an email feedback from MT Germany, they are
working on a new SB which should cover the impacted serial numbers so
they now seem to be aware of what is causing this issue?

Werner

On 17.08.2016 03:03, Tim Olson wrote:
Quote:
I'm thinking that most of them were delivered around the same timeframe
and they are probably just differing failures but still related to some
issue that came around that timeframe. I bet the SB serial number range
is insufficient.
Because there are so many MT governors flying since 2005 that we would
hear of more if there were a large number of failures. That said, if
your governor was from 2011 thru 2013, I'd be concerned even if your
governor isn't within the S/N range.
Tim

On Aug 16, 2016, at 7:39 PM, Phillip Perry <philperry9(at)gmail.com
<mailto:philperry9(at)gmail.com>> wrote:

> I'm curious as to whether Rick's failure is related to the failures of
> Myron and Todd. It seems to me that Rick's failure is directly
> related to the published SB (Matching SN and bearing issue). Myron
> and Todd's both has SN's outside the SB and experienced broken metal
> as opposed to a rotating bushing.
>
> It seems to me like Ricks failure, while very significant, expensive,
> noteworthy, and concerning, is unrelated to the recent failures....
>
> Am I right?
>
> Phil
>
> On Tue, Aug 16, 2016 at 7:26 PM, Shannon Hicks <civeng123(at)gmail.com
> <mailto:civeng123(at)gmail.com>> wrote:
>
> You are right under me on the SB list. I feel EXTREMELY lucky
> nothing has happened in my 135 hours of flight. I am really at a
> loss as to how to proceed here. MT has my governor for the SB, but
> I wonder if I shouldn't just bite the bullet and go to a different
> brand.
>
> Is there a better mouse trap out there? I'm not sure if it
> matters, but I have an MT 12B prop.
>
> Thanks,
> Shannon
> On Aug 16, 2016 7:16 PM, "Sandra & Rick" <jrlark(at)bmts.com
> <mailto:jrlark(at)bmts.com>> wrote:
>
> Hi all, so here is the rest of my story.
>
> All in all not too impressive. This happened on April 27,
> 2016, during my
> very first flight. Engine over speed to 3060 rpm, which
> heated the
> crankshaft thrust surface and caused multiple heat checks.
> Unfortunately I
> didn't respond as quickly as I could have so the crank was
> destroyed (first
> flight, just coming off the runway, not expecting this etc).
> Engine was
> torn apart, none destructive tested and crank shaft was replaced.
>
> Here are a few picture of what my governor looked like
> internally.
> #2083 shows the bushing that was seized, #2084 shows some of
> the gouging,
> #2089 shows the make, serial # etc, #2092 shows where the
> bushing should
> have been, there were sharp ridges etc from the bushing
> rotating in the
> housing, #2095 show one side of the area where the gears
> were located,
> #2096 shows the same area, opposite side, as does #2098,
> #2082 shows the
> house where the drive shaft passed through to the engine drive
> and where the
> bushing used to be located.
>
> Rick
> Southampton, Ont
> Vans # 40956


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PostPosted: Thu Aug 18, 2016 6:21 am    Post subject: MT Governor failure Reply with quote

I got this morning a feedback from MT, that my Governor with

S/N 10G598G

is impacted and that I should send it to the factory to be fixed (this
is manufactured in 2010

Werner

On 17.08.2016 08:32, Werner Schneider wrote:
Quote:
I had just this morning an email feedback from MT Germany, they are
working on a new SB which should cover the impacted serial numbers so
they now seem to be aware of what is causing this issue?

Werner

On 17.08.2016 03:03, Tim Olson wrote:
> I'm thinking that most of them were delivered around the same timeframe
> and they are probably just differing failures but still related to some
> issue that came around that timeframe. I bet the SB serial number range
> is insufficient.
> Because there are so many MT governors flying since 2005 that we would
> hear of more if there were a large number of failures. That said, if
> your governor was from 2011 thru 2013, I'd be concerned even if your
> governor isn't within the S/N range.
> Tim
>


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Tim Olson



Joined: 25 Jan 2007
Posts: 2871

PostPosted: Thu Aug 18, 2016 6:29 am    Post subject: MT Governor failure Reply with quote

Thanks Werner,

If you are talking to someone there, see if you can get a feeling for
what the EARLIEST date a governor would have if it were affected.
I'm betting that we'll find it's somewhere after 2009 or 2010,
but I'll be more comfortable if I heard what they had to say.
Tim
On 8/18/2016 9:20 AM, Werner Schneider wrote:
Quote:


I got this morning a feedback from MT, that my Governor with

S/N 10G598G

is impacted and that I should send it to the factory to be fixed (this
is manufactured in 2010

Werner

On 17.08.2016 08:32, Werner Schneider wrote:
> I had just this morning an email feedback from MT Germany, they are
> working on a new SB which should cover the impacted serial numbers so
> they now seem to be aware of what is causing this issue?
>
> Werner
>
> On 17.08.2016 03:03, Tim Olson wrote:
>> I'm thinking that most of them were delivered around the same timeframe
>> and they are probably just differing failures but still related to some
>> issue that came around that timeframe. I bet the SB serial number range
>> is insufficient.
>> Because there are so many MT governors flying since 2005 that we would
>> hear of more if there were a large number of failures. That said, if
>> your governor was from 2011 thru 2013, I'd be concerned even if your
>> governor isn't within the S/N range.
>> Tim
>>


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civengpe



Joined: 14 Feb 2011
Posts: 105

PostPosted: Thu Aug 18, 2016 6:29 am    Post subject: MT Governor failure Reply with quote

Werner,What engine do you have?  
I have an Aerosport Power IO-540 with 9.2:1 pistons and MT is telling me that mine is impacted as well.  From talking with MT in Florida, the engine is what is driving the modification requirements.  Ie Barret, Aerosport etc....
Is this what others are hearing as well?
Shannon Hicks
On Thu, Aug 18, 2016 at 9:20 AM, Werner Schneider <glastar(at)gmx.net (glastar(at)gmx.net)> wrote:
Quote:
--> RV10-List message posted by: Werner Schneider <glastar(at)gmx.net (glastar(at)gmx.net)>

I got this morning a feedback from MT, that my Governor with

S/N 10G598G

is impacted and that I should send it to the factory to be fixed (this is manufactured in 2010

Werner

On 17.08.2016 08:32, Werner Schneider wrote:
Quote:
I had just this morning an email feedback from MT Germany, they are working on a new SB which should cover the impacted serial numbers so they now seem to be aware of what is causing this issue?

Werner

On 17.08.2016 03:03, Tim Olson wrote:
Quote:
I'm thinking that most of them were delivered around the same timeframe
and they are probably just differing failures but still related to some
issue that came around that timeframe.  I bet the SB serial number range
is insufficient.
Because there are so many MT governors flying since 2005 that we would
hear of more if there were a large number of failures.  That said, if
your governor was from 2011 thru 2013, I'd be concerned even if your
governor isn't within the S/N range.
Tim



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philperry9



Joined: 23 Nov 2011
Posts: 380

PostPosted: Thu Aug 18, 2016 6:33 am    Post subject: MT Governor failure Reply with quote

Did they tell you what the fix is and how their modification differs from the standard/defective batch?

Phil

Sent from my iPhone

Quote:
On Aug 18, 2016, at 9:20 AM, Werner Schneider <glastar(at)gmx.net> wrote:



I got this morning a feedback from MT, that my Governor with

S/N 10G598G

is impacted and that I should send it to the factory to be fixed (this is manufactured in 2010

Werner

> On 17.08.2016 08:32, Werner Schneider wrote:
> I had just this morning an email feedback from MT Germany, they are working on a new SB which should cover the impacted serial numbers so they now seem to be aware of what is causing this issue?
>
> Werner
>
>> On 17.08.2016 03:03, Tim Olson wrote:
>> I'm thinking that most of them were delivered around the same timeframe
>> and they are probably just differing failures but still related to some
>> issue that came around that timeframe. I bet the SB serial number range
>> is insufficient.
>> Because there are so many MT governors flying since 2005 that we would
>> hear of more if there were a large number of failures. That said, if
>> your governor was from 2011 thru 2013, I'd be concerned even if your
>> governor isn't within the S/N range.
>> Tim







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Kellym



Joined: 10 Jan 2006
Posts: 1700
Location: Sun Lakes AZ

PostPosted: Thu Aug 18, 2016 6:41 am    Post subject: MT Governor failure Reply with quote

I might see higher compression pistons affecting the prop via harmonics.
I do not see what else about the engines would have anything to do with
who put them together. For the most part, engines built by the reputable
shops mentioned will have flow balanced cylinders, well balanced
rotating parts and run smoother than a factory engine. I see nothing
about that has anything to do with the governor. So far we are not
getting any information beyond the service bulletin about where the
problem might lie.

On 8/18/2016 7:29 AM, Shannon Hicks wrote:
Quote:
Werner,
What engine do you have?

I have an Aerosport Power IO-540 with 9.2:1 pistons and MT is telling me
that mine is impacted as well. From talking with MT in Florida, the
engine is what is driving the modification requirements. Ie Barret,
Aerosport etc....

Is this what others are hearing as well?

Shannon Hicks

On Thu, Aug 18, 2016 at 9:20 AM, Werner Schneider <glastar(at)gmx.net
<mailto:glastar(at)gmx.net>> wrote:


<mailto:glastar(at)gmx.net>>

I got this morning a feedback from MT, that my Governor with

S/N 10G598G

is impacted and that I should send it to the factory to be fixed
(this is manufactured in 2010

Werner

On 17.08.2016 08:32, Werner Schneider wrote:

I had just this morning an email feedback from MT Germany, they
are working on a new SB which should cover the impacted serial
numbers so they now seem to be aware of what is causing this issue?

Werner

On 17.08.2016 03:03, Tim Olson wrote:

I'm thinking that most of them were delivered around the
same timeframe
and they are probably just differing failures but still
related to some
issue that came around that timeframe. I bet the SB serial
number range
is insufficient.
Because there are so many MT governors flying since 2005
that we would
hear of more if there were a large number of failures. That
said, if
your governor was from 2011 thru 2013, I'd be concerned even
if your
governor isn't within the S/N range.
Tim

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civengpe



Joined: 14 Feb 2011
Posts: 105

PostPosted: Thu Aug 18, 2016 6:53 am    Post subject: MT Governor failure Reply with quote

Kelly,I'm just passing along what MT in Florida told me.  They have my governor in their shop and told me they have the parts on order from Germany to correct the issue.  Beyond that, I don't know what the specific issue was other than they said it only affects non certified IO-540s.
I really wish someone from MT would at least get out in front of this and post something.   
Shannon Hicks 
On Thu, Aug 18, 2016 at 9:42 AM, Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)> wrote:
Quote:
--> RV10-List message posted by: Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)>

I might see higher compression pistons affecting the prop via harmonics. I do not see what else about the engines would have anything to do with who put them together. For the most part, engines built by the reputable shops mentioned will have flow balanced cylinders, well balanced rotating parts and run smoother than a factory engine. I see nothing about that has anything to do with the governor. So far we are not getting any information beyond the service bulletin about where the problem might lie.

On 8/18/2016 7:29 AM, Shannon Hicks wrote:
Quote:
Werner,
What engine do you have?

I have an Aerosport Power IO-540 with 9.2:1 pistons and MT is telling me
that mine is impacted as well.  From talking with MT in Florida, the
engine is what is driving the modification requirements.  Ie Barret,
Aerosport etc....

Is this what others are hearing as well?

Shannon Hicks

On Thu, Aug 18, 2016 at 9:20 AM, Werner Schneider <glastar(at)gmx.net (glastar(at)gmx.net)
<mailto:glastar(at)gmx.net (glastar(at)gmx.net)>> wrote:

    --> RV10-List message posted by: Werner Schneider <glastar(at)gmx.net (glastar(at)gmx.net)
    <mailto:glastar(at)gmx.net (glastar(at)gmx.net)>>

    I got this morning a feedback from MT, that my Governor with

    S/N 10G598G

    is impacted and that I should send it to the factory to be fixed
    (this is manufactured in 2010

    Werner

    On 17.08.2016 08:32, Werner Schneider wrote:

        I had just this morning an email feedback from MT Germany, they
        are working on a new SB which should cover the impacted serial
        numbers so they now seem to be aware of what is causing this issue?

        Werner

        On 17.08.2016 03:03, Tim Olson wrote:

            I'm thinking that most of them were delivered around the
            same timeframe
            and they are probably just differing failures but still
            related to some
            issue that came around that timeframe.  I bet the SB serial
            number range
            is insufficient.
            Because there are so many MT governors flying since 2005
            that we would
            hear of more if there were a large number of failures.  That
            said, if
            your governor was from 2011 thru 2013, I'd be concerned even
            if your
            governor isn't within the S/N range.
            Tim



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PostPosted: Thu Aug 18, 2016 7:02 am    Post subject: MT Governor failure Reply with quote

They did ask the engine type and as I have two governors from them one
on a O-320 and the 2nd for an IO-540 I got only feedback by email so far
(still need to supply the O-320 serial which is at the airport).

They did not specific ask for the type details so I'm not sure it has an
influence.

I had so far only email contact but will try to get more details.

Cheers Werner

On 18.08.2016 16:42, Kelly McMullen wrote:
Quote:


I might see higher compression pistons affecting the prop via harmonics.
I do not see what else about the engines would have anything to do with
who put them together. For the most part, engines built by the reputable
shops mentioned will have flow balanced cylinders, well balanced
rotating parts and run smoother than a factory engine. I see nothing
about that has anything to do with the governor. So far we are not
getting any information beyond the service bulletin about where the
problem might lie.

On 8/18/2016 7:29 AM, Shannon Hicks wrote:
> Werner,
> What engine do you have?
>
> I have an Aerosport Power IO-540 with 9.2:1 pistons and MT is telling me
> that mine is impacted as well. From talking with MT in Florida, the
> engine is what is driving the modification requirements. Ie Barret,
> Aerosport etc....
>
> Is this what others are hearing as well?
>
> Shannon Hicks
>
> On Thu, Aug 18, 2016 at 9:20 AM, Werner Schneider <glastar(at)gmx.net
> <mailto:glastar(at)gmx.net>> wrote:
>
>
> <mailto:glastar(at)gmx.net>>
>
> I got this morning a feedback from MT, that my Governor with
>
> S/N 10G598G
>
> is impacted and that I should send it to the factory to be fixed
> (this is manufactured in 2010
>
> Werner
>
> On 17.08.2016 08:32, Werner Schneider wrote:
>
> I had just this morning an email feedback from MT Germany, they
> are working on a new SB which should cover the impacted serial
> numbers so they now seem to be aware of what is causing this
> issue?
>
> Werner
>
> On 17.08.2016 03:03, Tim Olson wrote:
>
> I'm thinking that most of them were delivered around the
> same timeframe
> and they are probably just differing failures but still
> related to some
> issue that came around that timeframe. I bet the SB serial
> number range
> is insufficient.
> Because there are so many MT governors flying since 2005
> that we would
> hear of more if there were a large number of failures. That
> said, if
> your governor was from 2011 thru 2013, I'd be concerned even
> if your
> governor isn't within the S/N range.
> Tim
>
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> ====================================
>
>



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gengrumpy



Joined: 07 May 2013
Posts: 131
Location: Tullahoma, TN

PostPosted: Thu Aug 18, 2016 7:07 am    Post subject: MT Governor failure Reply with quote

Me too as Tim and mine are same vintage!

grumpy

Quote:
On Aug 18, 2016, at 9:29 AM, Tim Olson <Tim(at)MyRV10.com> wrote:



Thanks Werner,

If you are talking to someone there, see if you can get a feeling for
what the EARLIEST date a governor would have if it were affected.
I'm betting that we'll find it's somewhere after 2009 or 2010,
but I'll be more comfortable if I heard what they had to say.
Tim


On 8/18/2016 9:20 AM, Werner Schneider wrote:
>
>
> I got this morning a feedback from MT, that my Governor with
>
> S/N 10G598G
>
> is impacted and that I should send it to the factory to be fixed (this
> is manufactured in 2010
>
> Werner
>
> On 17.08.2016 08:32, Werner Schneider wrote:
>> I had just this morning an email feedback from MT Germany, they are
>> working on a new SB which should cover the impacted serial numbers so
>> they now seem to be aware of what is causing this issue?
>>
>> Werner
>>
>> On 17.08.2016 03:03, Tim Olson wrote:
>>> I'm thinking that most of them were delivered around the same timeframe
>>> and they are probably just differing failures but still related to some
>>> issue that came around that timeframe. I bet the SB serial number range
>>> is insufficient.
>>> Because there are so many MT governors flying since 2005 that we would
>>> hear of more if there were a large number of failures. That said, if
>>> your governor was from 2011 thru 2013, I'd be concerned even if your
>>> governor isn't within the S/N range.
>>> Tim
>>>






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civengpe



Joined: 14 Feb 2011
Posts: 105

PostPosted: Thu Aug 18, 2016 7:11 am    Post subject: MT Governor failure Reply with quote

Ok, so I just hung up with Andy with MT in Germany.  Here is what he told me.  In certain situations, the fly weights can become loose and cause the failures that we have seen.  They have already identified the modifications needed and will be publishing SB 31 this coming Monday.  All 860-3 governors manufactured between April 2010 and July 2013 are affected regardless of the type of engine.

I did encourage him to post something so that they could get ahead of the issue.
By the way, my governor is in that range.
Shannon Hicks
On Thu, Aug 18, 2016 at 9:53 AM, Shannon Hicks <civeng123(at)gmail.com (civeng123(at)gmail.com)> wrote:
Quote:
Kelly,I'm just passing along what MT in Florida told me.  They have my governor in their shop and told me they have the parts on order from Germany to correct the issue.  Beyond that, I don't know what the specific issue was other than they said it only affects non certified IO-540s.
I really wish someone from MT would at least get out in front of this and post something.   
Shannon Hicks 
On Thu, Aug 18, 2016 at 9:42 AM, Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)> wrote:
Quote:
--> RV10-List message posted by: Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)>

I might see higher compression pistons affecting the prop via harmonics. I do not see what else about the engines would have anything to do with who put them together. For the most part, engines built by the reputable shops mentioned will have flow balanced cylinders, well balanced rotating parts and run smoother than a factory engine. I see nothing about that has anything to do with the governor. So far we are not getting any information beyond the service bulletin about where the problem might lie.

On 8/18/2016 7:29 AM, Shannon Hicks wrote:
Quote:
Werner,
What engine do you have?

I have an Aerosport Power IO-540 with 9.2:1 pistons and MT is telling me
that mine is impacted as well.  From talking with MT in Florida, the
engine is what is driving the modification requirements.  Ie Barret,
Aerosport etc....

Is this what others are hearing as well?

Shannon Hicks

On Thu, Aug 18, 2016 at 9:20 AM, Werner Schneider <glastar(at)gmx.net (glastar(at)gmx.net)
<mailto:glastar(at)gmx.net (glastar(at)gmx.net)>> wrote:

    --> RV10-List message posted by: Werner Schneider <glastar(at)gmx.net (glastar(at)gmx.net)
    <mailto:glastar(at)gmx.net (glastar(at)gmx.net)>>

    I got this morning a feedback from MT, that my Governor with

    S/N 10G598G

    is impacted and that I should send it to the factory to be fixed
    (this is manufactured in 2010

    Werner

    On 17.08.2016 08:32, Werner Schneider wrote:

        I had just this morning an email feedback from MT Germany, they
        are working on a new SB which should cover the impacted serial
        numbers so they now seem to be aware of what is causing this issue?

        Werner

        On 17.08.2016 03:03, Tim Olson wrote:

            I'm thinking that most of them were delivered around the
            same timeframe
            and they are probably just differing failures but still
            related to some
            issue that came around that timeframe.  I bet the SB serial
            number range
            is insufficient.
            Because there are so many MT governors flying since 2005
            that we would
            hear of more if there were a large number of failures.  That
            said, if
            your governor was from 2011 thru 2013, I'd be concerned even
            if your
            governor isn't within the S/N range.
            Tim



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PostPosted: Thu Aug 18, 2016 7:11 am    Post subject: MT Governor failure Reply with quote

Interesting. I wonder what non-certified features they perceive as
issues. Ignition?, Compression ratio? fuel injection? That should cover
most of it. Doesn't give me any comfort to have a certified engine built
by a well known reputable shop. I've only heard of ignition affecting
props, somehow modifying the harmonics a bit, but that still should have
nothing to do with the governor.

On 8/18/2016 7:53 AM, Shannon Hicks wrote:
Quote:
Kelly,
I'm just passing along what MT in Florida told me. They have my
governor in their shop and told me they have the parts on order from
Germany to correct the issue. Beyond that, I don't know what the
specific issue was other than they said it only affects non certified
IO-540s.

I really wish someone from MT would at least get out in front of this
and post something.

Shannon Hicks

On Thu, Aug 18, 2016 at 9:42 AM, Kelly McMullen <kellym(at)aviating.com
<mailto:kellym(at)aviating.com>> wrote:


<mailto:kellym(at)aviating.com>>

I might see higher compression pistons affecting the prop via
harmonics. I do not see what else about the engines would have
anything to do with who put them together. For the most part,
engines built by the reputable shops mentioned will have flow
balanced cylinders, well balanced rotating parts and run smoother
than a factory engine. I see nothing about that has anything to do
with the governor. So far we are not getting any information beyond
the service bulletin about where the problem might lie.

On 8/18/2016 7:29 AM, Shannon Hicks wrote:

Werner,
What engine do you have?

I have an Aerosport Power IO-540 with 9.2:1 pistons and MT is
telling me
that mine is impacted as well. From talking with MT in Florida, the
engine is what is driving the modification requirements. Ie Barret,
Aerosport etc....

Is this what others are hearing as well?

Shannon Hicks

On Thu, Aug 18, 2016 at 9:20 AM, Werner Schneider
<glastar(at)gmx.net <mailto:glastar(at)gmx.net>
<mailto:glastar(at)gmx.net <mailto:glastar(at)gmx.net>>> wrote:


<glastar(at)gmx.net <mailto:glastar(at)gmx.net>
<mailto:glastar(at)gmx.net <mailto:glastar(at)gmx.net>>>
I got this morning a feedback from MT, that my Governor with

S/N 10G598G

is impacted and that I should send it to the factory to be fixed
(this is manufactured in 2010

Werner

On 17.08.2016 08:32, Werner Schneider wrote:

I had just this morning an email feedback from MT
Germany, they
are working on a new SB which should cover the impacted
serial
numbers so they now seem to be aware of what is causing
this issue?

Werner

On 17.08.2016 03:03, Tim Olson wrote:

I'm thinking that most of them were delivered around the
same timeframe
and they are probably just differing failures but still
related to some
issue that came around that timeframe. I bet the SB
serial
number range
is insufficient.
Because there are so many MT governors flying since 2005
that we would
hear of more if there were a large number of
failures. That
said, if
your governor was from 2011 thru 2013, I'd be
concerned even
if your
governor isn't within the S/N range.
Tim

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