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		Rowland_Carson
 
 
  Joined: 04 Jul 2008 Posts: 155 Location: Cheltenham, England
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				 Posted: Sun Oct 05, 2008 7:39 am    Post subject: when to attach spar strap | 
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				My wings are in the garage, pinned to the cockpit module with the 
 seatback bushes happily curing as in manual chapter 14. Looking some 
 way ahead to chapter 27, I note the need to add a retaining strap to 
 the port spar which has to be laid up around the starboard spar.
 
 I can't see why I shouldn't do this layup now, while I have 
 everything conveniently to hand, but maybe there is something I have 
 overlooked. Can anyone think of a good reason to postpone this layup 
 until later?
 
 regards
 
 Rowland
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 | Rowland Carson  LAA #16532    http://home.clara.net/rowil/aviation/
 | 1120 hours building Europa #435 G-ROWI  e-mail <rowil(at)clara.net>
 
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		patkinson
 
 
  Joined: 26 Jun 2007 Posts: 15
 
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		fklein(at)orcasonline.com Guest
 
 
 
 
 
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				 Posted: Sun Oct 05, 2008 4:34 pm    Post subject: when to attach spar strap | 
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				On Sunday, Oct 5, 2008, at 08:16 US/Pacific, Rowland & Wilma Carson 
 wrote:
 
  	  | Quote: | 	 		   My wings are in the garage, pinned to the cockpit module with the 
  seatback bushes happily curing as in manual chapter 14. Looking some 
  way ahead to chapter 27, I note the need to add a retaining strap to 
  the port spar which has to be laid up around the starboard spar.
 
  I can't see why I shouldn't do this layup now, while I have everything 
  conveniently to hand, but maybe there is something I have overlooked. 
  Can anyone think of a good reason to postpone this layup until later?
 
 | 	  
 Rowland,
 
 Having ample working room and proper alignment are the important 
 considerations...suit yourself.
 
 As I recall I made the spar strap after I'd bonded in the CM. I had 
 both wings in supports vertically w/ leading edge down with both spar 
 pins installed (I actually used temporary bolts)...thus the two spars 
 were lapped, and there was nothing in the way while fitting the little 
 cardboard ramps, bond breaks,  and when wrapping the layups.
 
 Fred
 A194
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 dangerous content by MailScanner, and is
 believed to be clean.
 
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		budyerly(at)msn.com Guest
 
 
 
 
 
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				 Posted: Tue Oct 07, 2008 11:08 am    Post subject: when to attach spar strap | 
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				<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]-->  Rowland and others,
   
  The exact time to do the spar strap is up to you.  I do it when  convenient after rig of the sockets.  Be sure to set each wing at the same  incidence angle prior to glassing.  I set the cardboard as depicted and I  ensure that the release tape has two layers on the spar so the rig/de-rig gets  just a little more play.  Note the spacing between the starboard root spar  and the socket or the between spar spacing when rigged to the fuselage.  In  the shop here, I use a spare socket cup to set the spacing, but a thin washer  will do.  That spacing needs to be duplicated so the spar strap is not to  narrow.  I set up the wings top side up and jig them in place.   Once I have the glass on, I put peel ply around it and then tape it up to hold  the glass from sagging.  Once cured, it pulls apart easily.  Doing it  this way really makes the alignment through the spar strap a breeze later  on.  Remember, the spar strap needs to be snug, not tight.  As far as  when to do it, I like the spar strap for self rigging as it is a built in  alignment device for me.  Once I have the wings rigged, I put on the spar  strap.  Personally, it is a must for tail draggers.  
   
  Note:  Depending on your clearances, once I found that the  aileron cross link bolts scraped on the strap during rig.  I  changed out the bolt to a 525 screw for clearance.  
   
  Enjoy your building.
   
  Bud Yerly
  Custom Flight Creations
 (813) 653-4989
  [quote]   ---
 
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		Rowland_Carson
 
 
  Joined: 04 Jul 2008 Posts: 155 Location: Cheltenham, England
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				 Posted: Sun Oct 12, 2008 2:42 pm    Post subject: when to attach spar strap | 
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				At 2008-10-07 15:07 -0400 ALAN YERLY wrote:
 
  	  | Quote: | 	 		  The exact time to do the spar strap is up to you.  I do it when 
 convenient after rig of the sockets.  Be sure to set each wing at 
 the same incidence angle prior to glassing
 
 | 	  
 Bud - thanks for that advice. Sorry for delay in responding. I'm 
 running into supply delays with adaptors for aluminium fuel lines, 
 and with the in-tank fuel level sensors, so I'm looking for something 
 else to do while waiting for deliveries.
 
 The closeness of fit of the pip-pin (noticeably tighter than the 
 cap-screw with the allen key welded into it) in the spar bushes 
 suggests to me that the spars will not move much relative to each 
 other once it is inserted, but I will take care to check the relative 
 wing incidences before doing the spar strap glass work.
 
 regards
 
 Rowland
 -- 
 | Rowland Carson  LAA #16532    http://home.clara.net/rowil/aviation/
 | 1140 hours building Europa #435 G-ROWI  e-mail <rowil(at)clara.net>
 
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		Rowland_Carson
 
 
  Joined: 04 Jul 2008 Posts: 155 Location: Cheltenham, England
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				 Posted: Sat Oct 25, 2008 12:00 am    Post subject: when to attach spar strap | 
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				At 2008-10-07 15:07 -0400 ALAN YERLY wrote:
 
  	  | Quote: | 	 		  The exact time to do the spar strap is up to you
 
 | 	  
 I've just done the spar strap layup, but had to repeat it. Why? 
 Because my paper manual calls for the strap to be 250mm x 90mm. When 
 I draped that on, it barely went around the back of the port spar and 
 the short flaps wouldn't stay in place at all without peel-ply 
 wrapped around. After I'd left it to cure, I checked the later PDF 
 manual on disc, and found it called for 350m x 90mm! So I rushed back 
 to the garage and pulled off the peel-ply & strap layup and quickly 
 did another to the larger measurements. Fortunately the bracket layup 
 wasn't disturbed too much by the ripping apart, and it was still 
 tacky when I draped on the strap for the second time.
 
 Why didn't the factory make more of an announcement about such an 
 important error in the manual?
 
 Has anyone else made a spar strap to the 250mm dimension & not 
 realised it is wrong?
 
 regards
 
 Rowland
 -- 
 | Wilma & Rowland Carson    http://home.clara.net/rowil/
 | <rowil(at)clara.net>          ... that's Rowland with a 'w' ...
 
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		ptag.dev(at)tiscali.co.uk Guest
 
 
 
 
 
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				 Posted: Sat Oct 25, 2008 1:20 am    Post subject: when to attach spar strap | 
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				Hi! Rowland
 Mine was 250mm excepting I used my usual "poetic license" which would
 have allowed adequate wrap round with the peel ply. However too much
 between the port spa and the seat back bulkhead may result in difficulty
 entering the port spa tip into it's receptacle socket on the starboard
 side. After all if properly prepared and adequately bonded to the top
 and bottom dimensions of the port spa then the strength of the wrap
 round may well be a side issue anyway. The likely forces would be
 parallel to the lay up and not in shear thereby making the wrap round
 irrelevant other than for psychological satisfaction !
 As to why you had problems with the manual I can't say but of course
 adding all this "poetry" up makes for a heavy build ! .....But for me
 it's not so much the weight but the strength that is more important
 overall!
 REGARDS
 Bob Harrison G-PTAG
 
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