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		icrashrc
 
  
  Joined: 16 Mar 2006 Posts: 247 Location: Mishawaka, In
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		Jean Pillaudin
 
 
  Joined: 30 Oct 2008 Posts: 26 Location: France
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				 Posted: Mon Dec 22, 2008 1:54 am    Post subject: Propeller pitch | 
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				Hi Scott,
 
 Very good idea you have!
 
 Be carefull to not turn your laser in his support between two blade, because the optic axe of the laser is not the axe of this small tube. If you take care of that you'll have a very precise method.
  
 I use this kind of laser stuff to collimate my newton telescope (To align properly the primary mirror with the secondary) and I have to firmly fix the tube in the support to avoid any kind of alignment error.
 
 Thank's for sharing this with us !
  
 Good construction.
 
 Jean
 
 2008/12/22 icrashrc <icrashrc(at)aol.com (icrashrc(at)aol.com)>
 [quote] --> Kolb-List message posted by: "icrashrc" <icrashrc(at)aol.com (icrashrc(at)aol.com)>
  
  Getting the pitch set exactly the same on all prop blades is very important. Here's how Paul and I did it.
  
  http://ill-eagleaviation.com/prop_laser.htm
  
  --------
  Scott
  
  www.ill-EagleAviation.com
  
  do not archive
  
  
  
  
  Read this topic online here:
  
  [url=http://forums.matronics.com/viewtopic.php?p 20484#220484]http://forums.matronics.com/viewtopic.php?p 20484#220484[/url]
  
  
  
  
  
  
  
  
  
  
  [b]
 
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		icrashrc
 
  
  Joined: 16 Mar 2006 Posts: 247 Location: Mishawaka, In
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				 Posted: Mon Dec 22, 2008 2:01 am    Post subject: Re: Propeller pitch | 
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				The laser is fixed. It can"t rotate in the mount. Other wise yes, there could [would] be issues with the optical center of the laser.
 
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  _________________ Scott
 
 
www.ill-EagleAviation.com
 
 
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		John Hauck
 
  
  Joined: 09 Jan 2006 Posts: 4639 Location: Titus, Alabama (hauck's holler)
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				 Posted: Mon Dec 22, 2008 6:12 am    Post subject: Propeller pitch | 
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				 	  | Quote: | 	 		   Getting the pitch set exactly the same on all prop blades is very 
  important. Here's how Paul and I did it.
  > --------
 | 	  
 
 
 Hi Scott:
 
 Looks like a good idea.
 
 I have always set pitch on my Warp Drives with their protractor.  However, 
 there is always a little bit of chance to not get each of the three blades 
 set exactly alike.  It does make a lot of difference if all three blades are 
 set identically.
 
 I'd like to have a set up like that, something you could hang on the blade, 
 after leveling of course, and be able to set all three blades the same 
 without fear of not having the laser pointer in the same position.
 
 john h - 22F, up from 21F when I got up a few minutes ago.
 mkIII
 
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  _________________ John Hauck
 
MKIII/912ULS
 
hauck's holler
 
Titus, Alabama | 
			 
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		robcannon
 
 
  Joined: 22 Jun 2008 Posts: 39 Location: British Columbia
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				 Posted: Mon Dec 22, 2008 7:05 am    Post subject: Re: Propeller pitch | 
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				I used a digital level. Not quite as cheap (except I borrowed mine), but is very simple, and accurate as well.  You can buy digital angle finders fairly inexpensively, and they would also work well.  To find the pitch there is no need to level the plane for and aft  (relatively level sideways is nice). Take a reading off the prop flange, then just subtract (or add) this from the reading you take off the blades. (clamp the level to the blades with a quick clamp)  To do quick, accurate adjustments you also need some way of getting the snug blades to move micro amounts.   A one by four ( piece of wood ) about 30 inches long, with your prop airfoil hole cut  in it works great.
    When setting up my hks four blade powerfin, I did so many prop changes, I got it down to about 3 minutes !
   cheers, Rob Cannon
 
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		NeilsenRM(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Mon Dec 22, 2008 8:01 am    Post subject: Propeller pitch | 
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				Rob
 
 I used to use the laser method on my Powerfin prop but I found that the 
 factory method using the dowel pin and feeler gages worked more accurately 
 and is quicker. Another benefit is that I can tweak the pitch in very small 
 increments (much less than one degree). I also use a 2x4 with the blade 
 cutout for moving the blades.
 
 When you use a laser or even a digital protractor there are so many 
 variables that can introduce uneven pitches between blades. I also had a 
 fixture I would rest on the wing to hold the leading edge of the prop in the 
 same exact rotation to reduce the inaccuracy between blades when using a 
 laser.
 
 Rick Neilsen
 Redrive VW powered MKIIIC
 
 ---
 
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		icrashrc
 
  
  Joined: 16 Mar 2006 Posts: 247 Location: Mishawaka, In
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				 Posted: Mon Dec 22, 2008 10:23 pm    Post subject: Re: Propeller pitch | 
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				Rick,
 
 I'm not sure where you were getting your inaccuracies from but our method was very repeatable. To within 1/32" of pitch over a distance of more than 5 feet. That works out under .03 degrees of variance. Things to keep in mind. The plane needs to be on blocks so that it is in the exact same position from one blade to the next. The laser needs to be in the exact same place on each blade. The only way i know of doing that is with a fixture. Hence the fiberglass fixture. And obviously each blade needs to be in the same position, rotation wise or it all falls apart rather quickly. Measuring up from the floor to a small mark on the glass fixture worked well for us.
 
 I've not seen the Powerfin method but it may very well be better. I have seen the Warp protractor and was not impressed.
 
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  _________________ Scott
 
 
www.ill-EagleAviation.com
 
 
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		icrashrc
 
  
  Joined: 16 Mar 2006 Posts: 247 Location: Mishawaka, In
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				 Posted: Mon Dec 22, 2008 10:26 pm    Post subject: Re: Propeller pitch | 
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				John,
 
 If you want to borrow ours you're more than welcome. If you would rather have one of you own i can probably find the time to make one up. Email me direct and we'll figure something out.
 
  	  | John Hauck wrote: | 	 		   	  | Quote: | 	 		   Getting the pitch set exactly the same on all prop blades is very 
  important. Here's how Paul and I did it.
  > --------
  | 	  
 
 
 Hi Scott:
 
 Looks like a good idea.
 
 I have always set pitch on my Warp Drives with their protractor.  However, 
 there is always a little bit of chance to not get each of the three blades 
 set exactly alike.  It does make a lot of difference if all three blades are 
 set identically.
 
 I'd like to have a set up like that, something you could hang on the blade, 
 after leveling of course, and be able to set all three blades the same 
 without fear of not having the laser pointer in the same position.
 
 john h - 22F, up from 21F when I got up a few minutes ago.
 mkIII | 	 
 
 
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  _________________ Scott
 
 
www.ill-EagleAviation.com
 
 
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		slyck(at)frontiernet.net Guest
 
 
 
 
 
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				 Posted: Tue Dec 23, 2008 6:29 am    Post subject: Propeller pitch | 
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				I like your method.  For a quickie fixture how about covering the  
 blade end with saran wrap,
 bondo over that and bury an attach point for the laser in the  
 bondo  ????
 BB
 
 On 23, Dec 2008, at 1:23 AM, icrashrc wrote:
 
  	  | Quote: | 	 		   
 
  Rick,
 
  I'm not sure where you were getting your inaccuracies from but our  
  method was very repeatable. To within 1/32" of pitch over a  
  distance of more than 5 feet. That works out under .03 degrees of  
  variance. Things to keep in mind. The plane needs to be on blocks  
  so that it is in the exact same position from one blade to the  
  next. The laser needs to be in the exact same place on each blade.  
  The only way i know of doing that is with a fixture. Hence the  
  fiberglass fixture. And obviously each blade needs to be in the  
  same position, rotation wise or it all falls apart rather quickly.  
  Measuring up from the floor to a small mark on the glass fixture  
  worked well for us.
 
  I've not seen the Powerfin method but it may very well be better. I  
  have seen the Warp protractor and was not impressed.
 
  --------
  Scott
 
  www.ill-EagleAviation.com
 
  do not archive
 
 
  Read this topic online here:
 
  http://forums.matronics.com/viewtopic.php?p 20687#220687
 
 
 
 | 	 
 
 
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		aslsa.rng(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Tue Dec 23, 2008 8:55 am    Post subject: Propeller pitch | 
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				Why not put small mirrors on the propeller blades and mount the laser on the wall. When the blade is in position and the pitch is correct, the reflected beam hits the same spot. Works just as well, little mirrors are still cheaper to buy than lasers, and no fixturing is required. 
 
 Rick
 
 On Tue, Dec 23, 2008 at 8:27 AM, robert bean <slyck(at)frontiernet.net (slyck(at)frontiernet.net)> wrote:
 [quote] --> Kolb-List message posted by: robert bean <slyck(at)frontiernet.net (slyck(at)frontiernet.net)>
  
  I like your method.  For a quickie fixture how about covering the blade end with saran wrap,
  bondo over that and bury an attach point for the laser in the bondo  ????
  BB
  
  On 23, Dec 2008, at 1:23 AM, icrashrc wrote:
  
   	  | Quote: | 	 		   --> Kolb-List message posted by: "icrashrc" <icrashrc(at)aol.com (icrashrc(at)aol.com)>
  
  Rick,
  
  I'm not sure where you were getting your inaccuracies from but our method was very repeatable. To within 1/32" of pitch over a distance of more than 5 feet. That works out under .03 degrees of variance. Things to keep in mind. The plane needs to be on blocks so that it is in the exact same position from one blade to the next. The laser needs to be in the exact same place on each blade. The only way i know of doing that is with a fixture. Hence the fiberglass fixture. And obviously each blade needs to be in the same position, rotation wise or it all falls apart rather quickly. Measuring up from the floor to a small mark on the glass fixture worked well for us.
   
  I've not seen the Powerfin method but it may very well be better. I have seen the Warp protractor and was not impressed.
  
  --------
  Scott
  
  www.ill-EagleAviation.com
  
  do not archive
  
  
  
  
  Read this topic online here:
  
  [url=http://forums.matronics.com/viewtopic.php?p 20687#220687]http://forums.matronics.com/viewtopic.php?p 20687#220687[/url]
  
  
  
  
  
  
  
  
  
  
   | 	   
  
  
  
  
  [b]
 
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		NeilsenRM(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Tue Dec 23, 2008 9:15 am    Post subject: Propeller pitch | 
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				Scott
 
 The inaccuracies can come from any movement of the airplane. This can be 
 caused by wind or any touching of the airplane during and between blade 
 adjustments. Also any variation in blade position and placement of the laser 
 on the blade. I used to aim the laser at my flaps to eliminate the plane 
 movement issue. I thought that this was more accurate than the factory 
 method but the prop runs smoother now using the factory method.
 
 Powerfin has a indexing hole which is drilled in the blade root at the 
 factory for a dowel pin that we use to measure clearance in a adjustment 
 window. A .020 change with feeler gages equates to 1 degree pitch change.
 
 Rick Neilsen
 Redrive VW powered MKIIIC
 ---
 
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		herbgh(at)nctc.com Guest
 
 
 
 
 
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				 Posted: Tue Dec 23, 2008 10:56 am    Post subject: Propeller pitch | 
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				He Powerfin method uses feeler gauges and a rod passed through a slot 
 in the hub into a hole drilled through the prop. The feeler gauge is 
 placed between the rod and the hub as I recall?  Herb
 
 At 12:23 AM 12/23/2008, you wrote:
  	  | Quote: | 	 		  
 
 Rick,
 
 I'm not sure where you were getting your inaccuracies from but our 
 method was very repeatable. To within 1/32" of pitch over a distance 
 of more than 5 feet. That works out under .03 degrees of variance. 
 Things to keep in mind. The plane needs to be on blocks so that it 
 is in the exact same position from one blade to the next. The laser 
 needs to be in the exact same place on each blade. The only way i 
 know of doing that is with a fixture. Hence the fiberglass fixture. 
 And obviously each blade needs to be in the same position, rotation 
 wise or it all falls apart rather quickly. Measuring up from the 
 floor to a small mark on the glass fixture worked well for us.
 
 I've not seen the Powerfin method but it may very well be better. I 
 have seen the Warp protractor and was not impressed.
 
 --------
 Scott
 
 www.ill-EagleAviation.com
 
 do not archive
 
 
 Read this topic online here:
 
 http://forums.matronics.com/viewtopic.php?p 20687#220687
 
 
 | 	 
 
 
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