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		daveleikam(at)wi.rr.com Guest
 
 
 
 
 
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				 Posted: Wed Apr 29, 2009 6:59 pm    Post subject: final door trim | 
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				Does anyone have a good method for final trimming  of the doors to the cabin opening?  I will just have at it soon, and just  by gosh and by golly my way through it but I am hoping there is a better  way.  Plans just say "Trim to fit."  I searched the archives and found  no joy.  Thanks.
   
  Dave Leikam
 RV-10 #40496
 N89DA  (Reserved)
 Muskego, WI
 
    [quote][b]
 
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		Deems Davis
 
 
  Joined: 09 Jan 2006 Posts: 925
 
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				 Posted: Wed Apr 29, 2009 7:11 pm    Post subject: final door trim | 
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				Dave, This is a loaded question, And the andwer isn't a short one.I'm 
 sure there are threads in the Archive. But if you want a good fit, after 
 you 'trim to fit' so that the doors fit within the cabin cover opening, 
 you will have to build up the 'gap' that results from getting them to 
 fit. In short, I used duct tape to tape off either the door or the cabin 
 cover (release agent) closed the door slathered on Flox/micro 
 combination, let cure then sanded flush, Then reversed the process by 
 taping off the other (door/cabin cover) It took me several iterations to 
 get it decent.
 
 Here's a link to my door page, there are several entries midway that 
 deal with the 'gap'
 
 http://deemsrv10.com/cabinwindowslogindex.html
 Then with all of that said, when you install you door seal, it will 
 likely change the fit and you'll end up 'tweaking' the fit again.
 
 Deems Davis
 N519PJ
 3.2 hours Phase 1
 
 Dave Leikam wrote:
  	  | Quote: | 	 		   Does anyone have a good method for final trimming of the doors to the 
  cabin opening?  I will just have at it soon, and just by gosh and by 
  golly my way through it but I am hoping there is a better way.  Plans 
  just say "Trim to fit."  I searched the archives and found no joy.  
  Thanks.
   
  Dave Leikam
  RV-10 #40496
  N89DA (Reserved)
  Muskego, WI
  *
  *
 
 | 	 
 
 
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		pascal(at)rv10builder.net Guest
 
 
 
 
 
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				 Posted: Wed Apr 29, 2009 7:35 pm    Post subject: final door trim | 
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				Both Deems and Jim Berry had a method that reviewed last June:  search - "Re: 45 degree angle on the door edge"
  to get you started.
  --> RV10-List message posted by: "jim berry" <[url=wlmailhtml:{4CB39605-D0AE-4785-8395-BA802B9E9FB8}mid://00000392/!x-usc:mailto:jimberry(at)qwest.net]jimberry(at)qwest.net[/url]>
 
 I  will be interested to hear how Richard created a 1/8 inch rabbet, but in the  mean time I can suggest an alternative. If you trim the door edge square so that  it sits slightly inside the curved portion of the canopy edge, the door edge can  serve as a mold for creating the rabbet. The inner edge of the door should be  just tangent to the radius of the canopy edge. Once you have the windows  installed, apply 2 layers of release tape(packing tape) to the edge of the  doors. You should have all door locking hardware installed and adjusted to final  fit. Close the doors and lock them in place. Trowel on a mix of flox/micro to  the canopy top so it fills the gap between the door edge and the canopy. After  it cures, open the doors and remove the packing tape. You will be left with a  rabbet that exactly matches your door edge, and should require very little clean  up. Also, I would suggest installing the door windows with the doors mounted on  the canopy.
 
   I spent many hours slowly fitting the doors and many more  after installing the seals. You may be in for a long journey compleing Section  45.. But if done slowly and right it will be well worth the effort. My advice to  you is skip the Van's seals and get an aftermarket one. I didn't and it was a  lot of trimming after a perfect fit, it's a solid fit now but it came with a  costs of hours.
  Pascal
 
   From: Dave Leikam (daveleikam(at)wi.rr.com) 
  Sent: Friday, May 29, 2009 6:57 PM
  To: RV-10 matronics (rv10-list(at)matronics.com) 
  Subject: final door trim
  
 
  Does anyone have a good method for final trimming  of the doors to the cabin opening?  I will just have at it soon, and just  by gosh and by golly my way through it but I am hoping there is a better  way.  Plans just say "Trim to fit."  I searched the archives and found  no joy.  Thanks.
   
  Dave Leikam
 RV-10 #40496
 N89DA  (Reserved)
 Muskego, WI
 
 [quote]
 
 title="http://www.matronics.com/Navigator?RV10-List
CTRL + Click to follow link" href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
 [b]
 
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		jdriggs49(at)msn.com Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 6:18 am    Post subject: final door trim | 
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				Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks C Dan
  
   From: pascal(at)rv10builder.net
 To: rv10-list(at)matronics.com
 Subject: Re: final door trim
 Date: Wed C 29 Apr 2009 20:35:20 -0800
 
     Both Deems and Jim Berry had a method that reviewed last June: search - "Re: 45 degree angle on the door edge"
  to get you started.
  --> RV10-List message posted by: "jim berry" <jimberry(at)qwest.net>
 
 I will be interested to hear how Richard created a 1/8 inch rabbet C but in the mean time I can suggest an alternative. If you trim the door edge square so that it sits slightly inside the curved portion of the canopy edge C the door edge can serve as a mold for creating the rabbet. The inner edge of the door should be just tangent to the radius of the canopy edge. Once you have the windows installed C apply 2 layers of release tape(packing tape) to the edge of the doors. You should have all door locking hardware installed and adjusted to final fit. Close the doors and lock them in place. Trowel on a mix of flox/micro to the canopy top so it fills the gap between the door edge and the canopy. After it cures C open the doors and remove the packing tape. You will be left with a rabbet that exactly matches your door edge C and should require very little clean up. Also C I would suggest installing the door windows with the doors mounted on the canopy.
 
   I spent many hours slowly fitting the doors and many more after installing the seals. You may be in for a long journey compleing Section 45.. But if done slowly and right it will be well worth the effort. My advice to you is skip the Van's seals and get an aftermarket one. I didn't and it was a lot of trimming after a perfect fit C it's a solid fit now but it came with a costs of hours.
  Pascal
 
   From: Dave Leikam (daveleikam(at)wi.rr.com) 
  Sent: Friday C May 29 C 2009 6:57 PM
  To: RV-10 matronics (rv10-list(at)matronics.com) 
  Subject: final door trim
  
 
  Does anyone have a good method for final trimming of the doors to the cabin opening?  I will just have at it soon C and just by gosh and by golly my way through it but I am hoping there is a better way.  Plans just say "Trim to fit."  I searched the archives and found no joy.  Thanks.
   
  Dave Leikam
 RV-10 #40496
 N89DA (Reserved)
 Muskego C WI
 
  	  | Quote: | 	 		  
 
 title="http://www.matronics.com/Navigator?RV10-List
 CTRL + Click to follow link" href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
 
 
 ttp://www.matronics.com/Navigator?RV10-List
 ronics.com
 ww.matronics.com/contribution
 
  | 	  Windows Live™ Hotmail®:…more than just e-mail. Check it out.  [quote][b]
 
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		ricksked(at)embarqmail.co Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 6:27 am    Post subject: final door trim | 
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				Cabosil is used to thicken the epoxy to prevent running. Add it to your flox and epoxy mix and make it thick enough to stay put. 
   
 Rick S. 
 40185 
 paint
 ---
 
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		pascal(at)rv10builder.net Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 6:50 am    Post subject: final door trim | 
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				not thick enough! When I mixed my  epoxy the consistency was that it did not move when it was ready. like thick  peanut butter. 
  if you grab an area of the mixed epoxy (in the mixer  container) and it sags, mix a little balloons in there until it  holds.
  With the small gap of the doors there really should be no  sags at all.
  Pascal
   
 
   From: Danny Riggs (jdriggs49(at)msn.com) 
  Sent: Thursday, April 30, 2009 6:16 AM
  To: rv10-list(at)matronics.com (rv10-list(at)matronics.com) 
  Subject: RE: final door trim
  
 
 Any tips on how to keep the flox/micro from running everywhere  when placed on a vertical surface? Even after making it super super thick it  still tends to sag AFTER I've left it looking good. Thanks, Dan
  
   From: pascal(at)rv10builder.net (pascal(at)rv10builder.net)
 To:  rv10-list(at)matronics.com (rv10-list(at)matronics.com)
 Subject:  Re: final door trim
 Date: Wed, 29 Apr 2009 20:35:20 -0800
 
     Both Deems and Jim Berry had a method that reviewed last June:  search - "Re: 45 degree angle on the door edge"
  to get you started.
  --> RV10-List message posted by: "jim berry" <jimberry(at)qwest.net>
 
 I  will be interested to hear how Richard created a 1/8 inch rabbet, but in the  mean time I can suggest an alternative. If you trim the door edge square so that  it sits slightly inside the curved portion of the canopy edge, the door edge can  serve as a mold for creating the rabbet. The inner edge of the door should be  just tangent to the radius of the canopy edge. Once you have the windows  installed, apply 2 layers of release tape(packing tape) to the edge of the  doors. You should have all door locking hardware installed and adjusted to final  fit. Close the doors and lock them in place. Trowel on a mix of flox/micro to  the canopy top so it fills the gap between the door edge and the canopy. After  it cures, open the doors and remove the packing tape. You will be left with a  rabbet that exactly matches your door edge, and should require very little clean  up. Also, I would suggest installing the door windows with the doors mounted on  the canopy.
 
   I spent many hours slowly fitting the doors and many more  after installing the seals. You may be in for a long journey compleing Section  45.. But if done slowly and right it will be well worth the effort. My advice to  you is skip the Van's seals and get an aftermarket one. I didn't and it was a  lot of trimming after a perfect fit, it's a solid fit now but it came with a  costs of hours.
  Pascal
 
   From: Dave Leikam (daveleikam(at)wi.rr.com) 
  Sent: Friday, May 29, 2009 6:57 PM
  To: RV-10 matronics (rv10-list(at)matronics.com) 
  Subject: final door trim
  
 
  Does anyone have a good method for final trimming  of the doors to the cabin opening?  I will just have at it soon, and just  by gosh and by golly my way through it but I am hoping there is a better  way.  Plans just say "Trim to fit."  I searched the archives and found  no joy.  Thanks.
   
  Dave Leikam
 RV-10 #40496
 N89DA  (Reserved)
 Muskego, WI
 
  	  | Quote: | 	 		  
 
 title="http://www.matronics.com/Navigator?RV10-List
 CTRL + Click to follow link" href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
 
 
 ttp://www.matronics.com/Navigator?RV10-List
 ronics.com
 ww.matronics.com/contribution
 
  | 	  
   Windows Live™ Hotmail®:…more than just e-mail. Check it out. [quote]
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
 [b]
 
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		bkbrown(at)minetfiber.com Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 6:59 am    Post subject: final door trim | 
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				It’s not thick enough.  Add more micro.  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny Riggs
  Sent: Thursday, April 30, 2009 7:16 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks, Dan
         
   
 From: pascal(at)rv10builder.net
  To: rv10-list(at)matronics.com
  Subject: Re: final door trim
  Date: Wed, 29 Apr 2009 20:35:20 -0800    
 Both Deems and Jim Berry had a method that reviewed last June: search - "Re: 45 degree angle on the door edge"  
     
 to get you started.  
     
 --> RV10-List message posted by: "jim berry" <jimberry(at)qwest.net>
  
  I will be interested to hear how Richard created a 1/8 inch rabbet, but in the mean time I can suggest an alternative. If you trim the door edge square so that it sits slightly inside the curved portion of the canopy edge, the door edge can serve as a mold for creating the rabbet. The inner edge of the door should be just tangent to the radius of the canopy edge. Once you have the windows installed, apply 2 layers of release tape(packing tape) to the edge of the doors. You should have all door locking hardware installed and adjusted to final fit. Close the doors and lock them in place. Trowel on a mix of flox/micro to the canopy top so it fills the gap between the door edge and the canopy. After it cures, open the doors and remove the packing tape. You will be left with a rabbet that exactly matches your door edge, and should require very little clean up. Also, I would suggest installing the door windows with the doors mounted on the canopy.  
       
 I spent many hours slowly fitting the doors and many more after installing the seals. You may be in for a long journey compleing Section 45.. But if done slowly and right it will be well worth the effort. My advice to you is skip the Van's seals and get an aftermarket one. I didn't and it was a lot of trimming after a perfect fit, it's a solid fit now but it came with a costs of hours.  
     
 Pascal  
       
 From: Dave Leikam (daveleikam(at)wi.rr.com)   
     
 Sent: Friday, May 29, 2009 6:57 PM  
     
 To: RV-10 matronics (rv10-list(at)matronics.com)   
     
 Subject: final door trim  
   
   
     
    
     
 Does anyone have a good method for final trimming of the doors to the cabin opening?  I will just have at it soon, and just by gosh and by golly my way through it but I am hoping there is a better way.  Plans just say "Trim to fit."  I searched the archives and found no joy.  Thanks.  
     
    
     
 Dave Leikam
  RV-10 #40496
  N89DA (Reserved)
  Muskego, WI  
    	  | Quote: | 	 		  |   title="http://www.matronics.com/Navigator?RV10-ListCTRL + Click to follow link" href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://forums.matronics.comhref="http://www.matronics.com/contribution">http://www.matronics.com/c  ttp://www.matronics.com/Navigator?RV10-Listronics.com  | 	  01  
        
   
 Windows Live™ Hotmail®:…more than just e-mail. Check it out.   23456789 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  0 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  1 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  2 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  3 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  4 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  5 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  6 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  7 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  8 	  | Quote: | 	 		  | title="http://www.matronics.com/Navigator?RV10-List | 	  9 	  | Quote: | 	 		  | CTRL + Click to follow link" href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List | 	  0 	  | Quote: | 	 		  | CTRL + Click to follow link" href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List | 	  1
        [quote][b]
 
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		speckter(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 7:20 am    Post subject: final door trim | 
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  | 
			 
			
				Cabosil is a better choice.  You have flox for strength but you are weakening it with micro.  Flox and cabosil is the way to go.  
    
 Gary Specketer  
          
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob and Karen Brown
  Sent: Thursday, April 30, 2009 9:58 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
    
 It’s not thick enough.  Add more micro.  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny Riggs
  Sent: Thursday, April 30, 2009 7:16 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks, Dan
         
   
 From: pascal(at)rv10builder.net
  To: rv10-list(at)matronics.com
  Subject: Re: final door trim
  Date: Wed, 29 Apr 2009 20:35:20 -0800    
 Both Deems and Jim Berry had a method that reviewed last June: search - "Re: 45 degree angle on the door edge"  
     
 to get you started.  
     
 --> RV10-List message posted by: "jim berry" <jimberry(at)qwest.net>
  
  I will be interested to hear how Richard created a 1/8 inch rabbet, but in the mean time I can suggest an alternative. If you trim the door edge square so that it sits slightly inside the curved portion of the canopy edge, the door edge can serve as a mold for creating the rabbet. The inner edge of the door should be just tangent to the radius of the canopy edge. Once you have the windows installed, apply 2 layers of release tape(packing tape) to the edge of the doors. You should have all door locking hardware installed and adjusted to final fit. Close the doors and lock them in place. Trowel on a mix of flox/micro to the canopy top so it fills the gap between the door edge and the canopy. After it cures, open the doors and remove the packing tape. You will be left with a rabbet that exactly matches your door edge, and should require very little clean up. Also, I would suggest installing the door windows with the doors mounted on the canopy.  
       
 I spent many hours slowly fitting the doors and many more after installing the seals. You may be in for a long journey compleing Section 45.. But if done slowly and right it will be well worth the effort. My advice to you is skip the Van's seals and get an aftermarket one. I didn't and it was a lot of trimming after a perfect fit, it's a solid fit now but it came with a costs of hours.  
     
 Pascal  
       
 From: Dave Leikam (daveleikam(at)wi.rr.com)   
     
 Sent: Friday, May 29, 2009 6:57 PM  
     
 To: RV-10 matronics (rv10-list(at)matronics.com)   
     
 Subject: final door trim  
   
   
     
    
     
 Does anyone have a good method for final trimming of the doors to the cabin opening?  I will just have at it soon, and just by gosh and by golly my way through it but I am hoping there is a better way.  Plans just say "Trim to fit."  I searched the archives and found no joy.  Thanks.  
     
    
     
 Dave Leikam
  RV-10 #40496
  N89DA (Reserved)
  Muskego, WI  
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        [quote][b]
 
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		Jim Berry
 
 
  Joined: 10 Jan 2006 Posts: 237 Location: Denver
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				 Posted: Thu Apr 30, 2009 8:10 am    Post subject: Re: final door trim | 
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  | 
			 
			
				As to trimming the doors to fit, I would recommend the double tape method copied below from the archives. Although the original discussion was related to trimming the cowl, it works equally well for the doors. There are several posts by others in the same thread. I used the method below to establish the cut line for the doors. Although I had used the double tape method many times for sheet metal and wood veneer fitting, I totally spaced it out till I saw Dave Saylor demo it at his first composite workshop. Works great. Once that was done, I used the duct tape method to create a new edge and gap for the door opening. 
 
 #14935 Subject:  Re: Trimming the cowling From:  "jim berry" <jimberry> Date:  Jan 23, 2008 
 I was able to trim mine to a very close fit with 2 layers of masking tape. Two
 inch wide tape works well for the cowl. Position the first layer of tape so that
 the forward edge matches the forward edge of your sheet metal. Position your
 upper or lower cowl per Van's instructions. Now position a second layer of tape
 the same width as the first so that the aft edge matches the aft edge of the
 first layer of tape. The forward edge of the second layer is your cut line.
 
 Jim Berry
 40482
 
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		AV8ORJWC
 
 
  Joined: 13 Jul 2006 Posts: 1149 Location: Aurora, Oregon "Home of VANS"
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				 Posted: Thu Apr 30, 2009 8:26 am    Post subject: final door trim | 
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				Everyone needs to cut Gary's comment for framing and paste it to the wall near the epoxy and micro supply.  Don't make the mistake others have done by the dozens.  
    
 To use Thomas Paine's quote, immortalized by Robert Nuckolls - "a long habit of not thinking a thing wrong, gives it a superficial appearance of being right".  
    
 Micro gives volume with little gain in weight, and a false perception of structural strength.  Epoxy has tremendous gain in weight for the same quantity.  Epoxy's job is to bridge the stress forces across fibers, strands or filaments to complete the creation of a composite.  More epoxy "Resin Rich" destroys that objective.  
    
 This would be a great time to plug for the filling of those last seats at Dave Saylor's RV-1 composite class coming up.  
    
 John Cox  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of gary
  Sent: Thursday, April 30, 2009 8:10 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Cabosil is a better choice.  You have flox for strength but you are weakening it with micro.  Flox and cabosil is the way to go.  
    
 Gary Specketer  
          
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob and Karen Brown
  Sent: Thursday, April 30, 2009 9:58 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
    
 It’s not thick enough.  Add more micro.  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny Riggs
  Sent: Thursday, April 30, 2009 7:16 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks, Dan
  
    [quote] [b]
 
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		ricksked(at)embarqmail.co Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 8:39 am    Post subject: final door trim | 
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				Umm Gary AND Rick's comment ; )Rick S.40185Paint
 Sent via BlackBerry by AT&T
 From:  "John Cox" 
 Date: Thu, 30 Apr 2009 09:23:42 -0700
 To: <rv10-list(at)matronics.com>
 Subject: RE: RV10-List: final door trim
   
 Everyone needs to cut Gary's comment for framing and = paste it to the wall near the epoxy and micro supply.  Don't make the mistake = others have done by the dozens. 
   
 To use Thomas Paine's quote, immortalized by Robert = Nuckolls - "a long habit of not thinking a thing wrong, gives it a superficial appearance of being right". 
   
 Micro gives volume with little gain in weight, and a = false perception of structural strength.  Epoxy has tremendous gain in = weight for the same quantity.  Epoxy's job is to bridge the stress forces = across fibers, strands or filaments to complete the creation of a = composite.  More epoxy "Resin Rich" destroys that = objective. 
   
 This would be a great time to plug for the filling of = those last seats at Dave Saylor's RV-1 composite class coming = up. 
   
 John Cox 
     
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of =gary
 Sent: Thursday, April 30, 2009 8:10 AM
 To: rv10-list(at)matronics.com
 Subject: RE: RV10-List: final door trim 
  
  
   
 Cabosil is a better = choice.  You have flox for strength but you are weakening it with micro.  = Flox and cabosil is the way to go. 
  =  
 Gary = Specketer 
  =     
  
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob = and Karen Brown
 Sent: Thursday, April 30, 2009 9:58 AM
 To: rv10-list(at)matronics.com
 Subject: RE: RV10-List: final door trim 
  
   
 It’s not thick enough.  Add more micro. 
     
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny = Riggs
 Sent: Thursday, April 30, 2009 7:16 AM
 To: rv10-list(at)matronics.com
 Subject: RE: RV10-List: final door trim 
  
  
   
 Any tips on how to keep the = flox/micro from running everywhere when placed on a vertical surface? Even after making = it super super thick it still tends to sag AFTER I've left it looking good. = Thanks, Dan
 
   	  | Quote: | 	 		  |    _-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D _-=3D          - The RV10-List Email Forum - _-=3D Use the Matronics List Features Navigator to browse _-=3D the many List utilities such as List Un/Subscription, _-=3D Archive Search & Download, 7-Day Browse, Chat, FAQ, _-=3D Photoshare, and much much more: _-=3D _-=3D   --> http://www.matronics.com/Navigator?RV10-List _-=3D _-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D _-=3D               - MATRONICS WEB FORUMS - _-=3D Same great content also available via the Web Forums! _-=3D _-=3D   --> http://forums.matronics.com _-=3D _-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D _-=3D             - List Contribution Web Site - _-=3D  Thank you for your generous support! _-=3D                              -Matt Dralle, List Admin. _-=3D   --> http://www.matronics.com/contribution _-=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D  | 	 
 
 
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		pascal(at)rv10builder.net Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 9:50 am    Post subject: final door trim | 
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				As a reminder to answer the original question.
  --> RV10-List message posted by: "gary" <[url=wlmailhtml:{4CB39605-D0AE-4785-8395-BA802B9E9FB8}mid://00000587/!x-usc:mailto:speckter(at)comcast.net]speckter(at)comcast.net[/url]>
 
 Here  is a little primer for those still unsure exactly what product to  use
 when.
 
 Straight epoxy is used to lay up fiberglass cloth.   This should be done
 without additives like those listed below.  
 
 Cabosil is used to stop slumping and running of the epoxy.  It does  not
 weaken the epoxy like micro Balloons does.
 
 Chopped fibers (chopped  fiberglass), Flox (chopped cotton)are used like
 re-bar to give additional  strength to the mix.  The down side is that it
 makes the cured resin a  bugger to sand and does not usually give a very
 smooth surface.
 
 Micro  or Micro Balloons are small spheres used to extend the resin to make
 it  easier to sand and have less weight than pure epoxy.  However  the
 strength of the mix is weaker.  The more balloons you add the weaker  the mix
 is.
 
 The trick is to analyze your need and then mix up the  appropriate material
 for use.
 
 Hopefully this helps a little for those  who are just getting there feet wet
 with this medium.
 
 Gary  Specketer
 Dragonfly, Glasair III, Glastar, RV10, Tech counselor
   
 
   From: John Cox (johnwcox(at)pacificnw.com) 
  Sent: Thursday, April 30, 2009 8:23 AM
  To: rv10-list(at)matronics.com (rv10-list(at)matronics.com) 
  Subject: RE: final door trim
  
 
   
 Everyone  needs to cut Gary's comment for framing and paste it to the wall near the epoxy  and micro supply.  Don't make the mistake others have done by the  dozens. 
   
 To  use Thomas Paine's quote, immortalized by Robert Nuckolls - "a long habit of not  thinking a thing wrong, gives it a superficial appearance of being  right". 
   
 Micro  gives volume with little gain in weight, and a false perception of structural  strength.  Epoxy has tremendous gain in weight for the same quantity.   Epoxy's job is to bridge the stress forces across fibers, strands or filaments  to complete the creation of a composite.  More epoxy "Resin Rich" destroys  that objective. 
   
 This  would be a great time to plug for the filling of those last seats at Dave  Saylor's RV-1 composite class coming up. 
   
 John  Cox 
     
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of  gary
 Sent: Thursday, April 30, 2009 8:10 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: final door  trim
 
  
   
 Cabosil  is a better choice.  You have flox for strength but you are weakening it  with micro.  Flox and cabosil is the way to go. 
   
 Gary  Specketer 
      
  
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob and Karen  Brown
 Sent: Thursday, April 30, 2009 9:58 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: final door  trim
  
   
 It’s  not thick enough.  Add more micro. 
     
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny  Riggs
 Sent: Thursday, April 30, 2009 7:16 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: final door  trim
 
  
   
 Any tips on how to  keep the flox/micro from running everywhere when placed on a vertical surface?  Even after making it super super thick it still tends to sag AFTER I've left it  looking good. Thanks, Dan
 
 [quote] 
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
 [b]
 
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		Dave(at)AirCraftersLLC.co Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 10:20 am    Post subject: final door trim | 
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  | 
			 
			
				John's right, you don't  want to use micro near the edge of the door opening.  The door and other  things tend to touch the edge pretty regularly so it needs to be filled with  something tough like flox or milled fibers.  Micro will crack and  chip.
   
  Cabosil (Aircraft Spruce  P/N 01-04711) will help thicken the resin to keep it from running.  You'll  need some for bonding the door skins together if you haven't  already.
   
  And yes, we do  have Composites for RV-10s coming up in a few days, May 9 and 10.  We  have a few seats available, and we cover all this stuff, and more:  http://www.aircraftersllc.com/seminars.htm
   
  We are still looking for  a nearby kit that needs the top fit to the fuselage.  If you're intersted,  we do it for you in a couple hours, no charge.  I can pick up and deliver  around the Bay Area.
   
  Thanks John!
   
   Dave Saylor
  AirCrafters LLC
  140 Aviation Way
  Watsonville, CA 
  831-722-9141
  831-750-0284 CL
  www.AirCraftersLLC.com
 
   
   
   
   
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Cox
 Sent: Thursday, April 30, 2009 9:24 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: final door  trim
  
   
 Everyone  needs to cut Gary's comment for framing and paste it to the wall near the epoxy  and micro supply.  Don't make the mistake others have done by the  dozens. 
   
 To  use Thomas Paine's quote, immortalized by Robert Nuckolls - "a long habit of not  thinking a thing wrong, gives it a superficial appearance of being  right". 
   
 Micro  gives volume with little gain in weight, and a false perception of structural  strength.  Epoxy has tremendous gain in weight for the same quantity.   Epoxy's job is to bridge the stress forces across fibers, strands or filaments  to complete the creation of a composite.  More epoxy "Resin Rich" destroys  that objective. 
   
 This  would be a great time to plug for the filling of those last seats at Dave  Saylor's RV-1 composite class coming up. 
   
 John  Cox 
     
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of  gary
 Sent: Thursday, April 30, 2009 8:10 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: final door  trim
 
  
   
 Cabosil  is a better choice.  You have flox for strength but you are weakening it  with micro.  Flox and cabosil is the way to go. 
   
 Gary  Specketer 
      
  
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob and Karen  Brown
 Sent: Thursday, April 30, 2009 9:58 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: final door  trim
  
   
 It’s  not thick enough.  Add more micro. 
     
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny  Riggs
 Sent: Thursday, April 30, 2009 7:16 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: final door  trim
 
  
   
 Any tips on how to  keep the flox/micro from running everywhere when placed on a vertical surface?  Even after making it super super thick it still tends to sag AFTER I've left it  looking good. Thanks, Dan
 
 [quote] 
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
 [b]
 
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		kearney
 
 
  Joined: 20 Sep 2008 Posts: 563
 
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				 Posted: Thu Apr 30, 2009 10:55 am    Post subject: final door trim | 
				     | 
			 
			
				
  | 
			 
			
				Hi  
    
 I took Dave’s class last fall and it was well worth the trip to Watsonville, even from Alberta Canada. The nice wx didn’t hurt either.  
    
 Dave’s crew can fit a top so expertly that it will make you cry when you see how simple they make it seem. Dave also gives “lifetime tech support” for people who take his class.   
    
 Cheers  
    
 Les Kearney  
 #40643 – some assembly required  
    
    
          
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
  Sent: April-30-09 12:19 PM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
    
 John's right, you don't want to use micro near the edge of the door opening.  The door and other things tend to touch the edge pretty regularly so it needs to be filled with something tough like flox or milled fibers.  Micro will crack and chip.  
    
 Cabosil (Aircraft Spruce P/N 01-04711) will help thicken the resin to keep it from running.  You'll need some for bonding the door skins together if you haven't already.  
    
 And yes, we do have Composites for RV-10s coming up in a few days, May 9 and 10.  We have a few seats available, and we cover all this stuff, and more:  http://www.aircraftersllc.com/seminars.htm  
    
 We are still looking for a nearby kit that needs the top fit to the fuselage.  If you're intersted, we do it for you in a couple hours, no charge.  I can pick up and deliver around the Bay Area.  
    
 Thanks John!  
    
 Dave Saylor  
 AirCrafters LLC  
 140   Aviation Way  
 Watsonville, CA   
 831-722-9141  
 831-750-0284 CL  
 www.AirCraftersLLC.com  
    
    
    
    
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Cox
  Sent: Thursday, April 30, 2009 9:24 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
 Everyone needs to cut Gary's comment for framing and paste it to the wall near the epoxy and micro supply.  Don't make the mistake others have done by the dozens.  
    
 To use Thomas Paine's quote, immortalized by Robert Nuckolls - "a long habit of not thinking a thing wrong, gives it a superficial appearance of being right".  
    
 Micro gives volume with little gain in weight, and a false perception of structural strength.  Epoxy has tremendous gain in weight for the same quantity.  Epoxy's job is to bridge the stress forces across fibers, strands or filaments to complete the creation of a composite.  More epoxy "Resin Rich" destroys that objective.  
    
 This would be a great time to plug for the filling of those last seats at Dave Saylor's RV-1 composite class coming up.  
    
 John Cox  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of gary
  Sent: Thursday, April 30, 2009 8:10 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Cabosil is a better choice.  You have flox for strength but you are weakening it with micro.  Flox and cabosil is the way to go.  
    
 Gary Specketer  
            
   
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob and Karen Brown
  Sent: Thursday, April 30, 2009 9:58 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
    
 It’s not thick enough.  Add more micro.  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny Riggs
  Sent: Thursday, April 30, 2009 7:16 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks, Dan   	  | Quote: | 	 		  |    href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://forums.matronics.comhref="http://www.matronics.com/contribution">http://www.matronics.com/c    | 	  0123456789012345
        [quote][b]
 
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		msausen
 
 
  Joined: 25 Oct 2007 Posts: 559 Location: Appleton, WI USA
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				 Posted: Thu Apr 30, 2009 3:47 pm    Post subject: final door trim | 
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				One thing I haven’t really seen mentioned is why micro is a bad idea for anything structural or that takes a beating and some people might not know.  Microballoons are just that, little hollow glass or phenolic spheres that are mostly air.  This is why they are so light and can be sanded easy, but unfortunately adding a mostly air filler to a structure will just weaken it.  The primary exception to this is when you are preparing foam for composite work but I won’t go there.  J  
    
 Michael  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
  Sent: Thursday, April 30, 2009 1:19 PM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 John's right, you don't want to use micro near the edge of the door opening.  The door and other things tend to touch the edge pretty regularly so it needs to be filled with something tough like flox or milled fibers.  Micro will crack and chip.  
    
 Cabosil (Aircraft Spruce P/N 01-04711) will help thicken the resin to keep it from running.  You'll need some for bonding the door skins together if you haven't already.  
    
 And yes, we do have Composites for RV-10s coming up in a few days, May 9 and 10.  We have a few seats available, and we cover all this stuff, and more:  http://www.aircraftersllc.com/seminars.htm  
    
 We are still looking for a nearby kit that needs the top fit to the fuselage.  If you're intersted, we do it for you in a couple hours, no charge.  I can pick up and deliver around the Bay Area.  
    
 Thanks John!  
    
 Dave Saylor  
 AirCrafters LLC  
 140 Aviation Way  
 Watsonville, CA   
 831-722-9141  
 831-750-0284 CL  
 www.AirCraftersLLC.com  
    
    
    
    
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Cox
  Sent: Thursday, April 30, 2009 9:24 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
 Everyone needs to cut Gary's comment for framing and paste it to the wall near the epoxy and micro supply.  Don't make the mistake others have done by the dozens.  
    
 To use Thomas Paine's quote, immortalized by Robert Nuckolls - "a long habit of not thinking a thing wrong, gives it a superficial appearance of being right".  
    
 Micro gives volume with little gain in weight, and a false perception of structural strength.  Epoxy has tremendous gain in weight for the same quantity.  Epoxy's job is to bridge the stress forces across fibers, strands or filaments to complete the creation of a composite.  More epoxy "Resin Rich" destroys that objective.  
    
 This would be a great time to plug for the filling of those last seats at Dave Saylor's RV-1 composite class coming up.  
    
 John Cox  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of gary
  Sent: Thursday, April 30, 2009 8:10 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Cabosil is a better choice.  You have flox for strength but you are weakening it with micro.  Flox and cabosil is the way to go.  
    
 Gary Specketer  
            
   
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob and Karen Brown
  Sent: Thursday, April 30, 2009 9:58 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
    
 It’s not thick enough.  Add more micro.  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny Riggs
  Sent: Thursday, April 30, 2009 7:16 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks, Dan   	  | Quote: | 	 		  |    href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://forums.matronics.comhref="http://www.matronics.com/contribution">http://www.matronics.com/c&bsp;      - The RV10-List Email Forum -href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.================< Same great content also available via the Web Forums![/b] | 	  href="http://forums.matronics.com">http://forums.matronics.comhttp://www.matronics.com/con[/b] [b]
 
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		rv10rob(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Thu Apr 30, 2009 4:48 pm    Post subject: final door trim | 
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				I'll echo Les' comments.... great class, very informative, and it was fun to met Les and a bunch of other RV-10 builders.  The basics were good for me, having no experience with composites; however, the real value was walking through all the RV-10-specific stuff.  We just finished trimming the cabin cover, and it was definitely faster and we had more confidence, having seen it done before.
    
  -Rob
  
 
  
  On Thu, Apr 30, 2009 at 11:55 AM, Les Kearney <kearney(at)shaw.ca (kearney(at)shaw.ca)> wrote:
   	  | Quote: | 	 		     
 Hi 
   
 I took Dave’s class last fall and it was well worth the trip to Watsonville, even from Alberta Canada. The nice wx didn’t hurt either.  
   
 Dave’s crew can fit a top so expertly that it will make you cry when you see how simple they make it seem. Dave also gives “lifetime tech support” for people who take his class.   
   
 Cheers 
   
 Les Kearney 
 #40643 – some assembly required 
   
   
      
  
 From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Dave Saylor
  Sent: April-30-09 12:19 PM   
  
 To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
 Subject: RE: final door trim
  
  
  
 
   
   
   
 John's right, you don't want to use micro near the edge of the door opening.  The door and other things tend to touch the edge pretty regularly so it needs to be filled with something tough like flox or milled fibers.  Micro will crack and chip.  
   
 Cabosil (Aircraft Spruce P/N 01-04711) will help thicken the resin to keep it from running.  You'll need some for bonding the door skins together if you haven't already.  
   
 And yes, we do have Composites for RV-10s coming up in a few days, May 9 and 10.  We have a few seats available, and we cover all this stuff, and more:  http://www.aircraftersllc.com/seminars.htm  
   
 We are still looking for a nearby kit that needs the top fit to the fuselage.  If you're intersted, we do it for you in a couple hours, no charge.  I can pick up and deliver around the Bay Area.  
   
 Thanks John! 
   
 Dave Saylor 
 AirCrafters LLC 
 140 Aviation Way 
 Watsonville, CA   
 831-722-9141 
 831-750-0284 CL 
 www.AirCraftersLLC.com  
   
   
   
   
     
  
 From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of John Cox
  Sent: Thursday, April 30, 2009 9:24 AM
 To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
  Subject: RE: final door trim 
 Everyone needs to cut Gary's comment for framing and paste it to the wall near the epoxy and micro supply.  Don't make the mistake others have done by the dozens.  
   
 To use Thomas Paine's quote, immortalized by Robert Nuckolls - "a long habit of not thinking a thing wrong, gives it a superficial appearance of being right".  
   
 Micro gives volume with little gain in weight, and a false perception of structural strength.  Epoxy has tremendous gain in weight for the same quantity.  Epoxy's job is to bridge the stress forces across fibers, strands or filaments to complete the creation of a composite.  More epoxy "Resin Rich" destroys that objective.  
   
 This would be a great time to plug for the filling of those last seats at Dave Saylor's RV-1 composite class coming up.  
   
 John Cox 
     
 From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of gary
  Sent: Thursday, April 30, 2009 8:10 AM
 To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
  Subject: RE: final door trim
 
  
   
 Cabosil is a better choice.  You have flox for strength but you are weakening it with micro.  Flox and cabosil is the way to go.  
   
 Gary Specketer 
       
 
  
 From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Bob and Karen Brown
  Sent: Thursday, April 30, 2009 9:58 AM
 To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
  Subject: RE: final door trim
  
   
 It’s not thick enough.  Add more micro. 
     
 From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Danny Riggs
  Sent: Thursday, April 30, 2009 7:16 AM
 To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
  Subject: RE: final door trim
 
  
   
 Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks, Dan 01 23 
 
 4  56 7 8
 
 9
  | 	  
 
  
 
 -- 
 Rob Kochman
 RV-10 Wings
 Woodinville, WA (near Seattle)
 http://kochman.net/N819K
   [quote][b]
 
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		bkbrown(at)minetfiber.com Guest
 
 
 
 
 
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				 Posted: Fri May 01, 2009 8:31 am    Post subject: final door trim | 
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				Whoa,  nothing like a gang stomp when one is wrong, lol.   I apologize for making the incorrect suggestion on the micro issue.  I wasn’t weighing in on the appropriate of use issue (micro vs cabosil or other additives) in the mixture, only answering the original question which was posed as a lack of viscosity in a micro/flox mixture, where if you want more resistance to flow, you’d add more micro.  I’d be interested to know if there are ranges of blends where specific physical qualities of additives are varied in a wider mix blend range, ie, flox/mico/cabosil or micro/chopped silica or flox/chopped silica etc.  Generally as technologies evolve, they evolve in the direction of more complex mixes of previously known materials.  
    
 Thanks to everyone for posting the correct material of choice in the doore edge application.  I’ll also add that if you REALLY need resistance to impact, I used to sell an additive to the automotive paint industry that makes paint more impact resistant, and it follows the same logic laid out above for why (one of the reasons) cabosil is recommended to be used rather than micro, and that is density.  Though the specific gravity of the base material in Cabosil is the same as micro (about 2.4) , volume for volume cabosil is more dense than micro, as micro is mostly air.    
    
 The material that is used by the automotive paint industry to add impact (chip) resistance to both one part and two part paints is a fine grind of barium sulfate (barite).  It also has the side benefit of adding more brilliance to any color and reducing the amount of pigment needed for any color.  Barite is what makes paint heavy.  Barite replaced calcium carbonate in this application even though it is much more expensive.  Silica has a specific gravity of about 2.4, barite has a specific gravity of 4.3.  That difference in density of the additive makes the final paint it more resistant to chipping and impact.  Fine barite is also a common additive in sound insulation on aircraft, where its high density also reduces transmitted sound and allows a thin heavy layer of insulation to deaden sound more effectively than a thicker, less dense material.  More useless but interesting information…  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen)
  Sent: Thursday, April 30, 2009 4:48 PM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
   One thing I haven’t really seen mentioned is why micro is a bad idea for anything structural or that takes a beating and some people might not know.  Microballoons are just that, little hollow glass or phenolic spheres that are mostly air.  This is why they are so light and can be sanded easy, but unfortunately adding a mostly air filler to a structure will just weaken it.  The primary exception to this is when you are preparing foam for composite work but I won’t go there.  J  
    
 Michael  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
  Sent: Thursday, April 30, 2009 1:19 PM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 John's right, you don't want to use micro near the edge of the door opening.  The door and other things tend to touch the edge pretty regularly so it needs to be filled with something tough like flox or milled fibers.  Micro will crack and chip.  
    
 Cabosil (Aircraft Spruce P/N 01-04711) will help thicken the resin to keep it from running.  You'll need some for bonding the door skins together if you haven't already.  
    
 And yes, we do have Composites for RV-10s coming up in a few days, May 9 and 10.  We have a few seats available, and we cover all this stuff, and more:  http://www.aircraftersllc.com/seminars.htm  
    
 We are still looking for a nearby kit that needs the top fit to the fuselage.  If you're intersted, we do it for you in a couple hours, no charge.  I can pick up and deliver around the Bay Area.  
    
 Thanks John!  
    
 Dave Saylor  
 AirCrafters LLC  
 140 Aviation Way  
 Watsonville, CA   
 831-722-9141  
 831-750-0284 CL  
 www.AirCraftersLLC.com  
    
    
    
    
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Cox
  Sent: Thursday, April 30, 2009 9:24 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
 Everyone needs to cut Gary's comment for framing and paste it to the wall near the epoxy and micro supply.  Don't make the mistake others have done by the dozens.  
    
 To use Thomas Paine's quote, immortalized by Robert Nuckolls - "a long habit of not thinking a thing wrong, gives it a superficial appearance of being right".  
    
 Micro gives volume with little gain in weight, and a false perception of structural strength.  Epoxy has tremendous gain in weight for the same quantity.  Epoxy's job is to bridge the stress forces across fibers, strands or filaments to complete the creation of a composite.  More epoxy "Resin Rich" destroys that objective.  
    
 This would be a great time to plug for the filling of those last seats at Dave Saylor's RV-1 composite class coming up.  
    
 John Cox  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of gary
  Sent: Thursday, April 30, 2009 8:10 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Cabosil is a better choice.  You have flox for strength but you are weakening it with micro.  Flox and cabosil is the way to go.  
    
 Gary Specketer  
            
   
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Bob and Karen Brown
  Sent: Thursday, April 30, 2009 9:58 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
    
 It’s not thick enough.  Add more micro.  
        
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Danny Riggs
  Sent: Thursday, April 30, 2009 7:16 AM
  To: rv10-list(at)matronics.com
  Subject: RE: final door trim  
   
   
    
 Any tips on how to keep the flox/micro from running everywhere when placed on a vertical surface? Even after making it super super thick it still tends to sag AFTER I've left it looking good. Thanks, Dan   	  | Quote: | 	 		  |    href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://forums.matronics.comhref="http://www.matronics.com/contribution">http://www.matronics.com/c&bsp;     - The RV10-List Email Forum -href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.================< Same great content also available via the Web Forums! | 	    
 href="http://forums.matronics.com">http://forums.matronics.com</bsp;       - List Contribution Web Sitenbsp;                       -Matt Drallehref="http://www.matronics.com/contribution">http://www.matronics.com/con  0123456789012345678
        [quote][b]
 
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		johngoodman
 
  
  Joined: 18 Sep 2006 Posts: 530 Location: GA
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				 Posted: Sat May 02, 2009 4:33 am    Post subject: Re: final door trim | 
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				I don't think the question about how to keep it from sagging was answered. I am absolutely no expert, but I remember Dave Saylor showing us how to use Peel Ply (a dacron fabric I believe) on the practice chocks we made. I think lots of flox/cabosil and a final "hold in place" with Peel Ply might work.
 John
 
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		speckter(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Sat May 02, 2009 4:52 am    Post subject: final door trim | 
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				I like to thicken my epoxy/flox mix until it starts to get stringy when
 flowing off the mixing stick and then thicken it up to non sag stage with
 cabosil.  I don't use peal ply for this application, although I don't think
 that it would hurt, but peal ply doesn't flow around the arc of the door
 very well.
 
 Gary Specketer
 
 --
 
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