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		daryl(at)rictor.org Guest
 
 
 
 
 
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				 Posted: Sun Feb 10, 2008 5:45 pm    Post subject: Plans Building 601 HD | 
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				Hello!
 
 My name is Daryl and I am considering building the 601 HD.  I cannot afford
 the kit right now...even in stages.  I would like to hear from those who are
 building from plans about the actual costs involved.  The Jan 2008 issue of
 kitplanes lists completion cost from $8k to $45k.
 
 Thanks for your feedback!
 
 Daryl
 Sacramento, CA
 
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		Jeyoung65(at)aol.com Guest
 
 
 
 
 
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				 Posted: Sun Feb 10, 2008 6:26 pm    Post subject: Plans Building 601 HD | 
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				Hi Daryl, I am building a 601HD from plans. I got the long parts from  Zenith so I did not need a large brake. I also do not weld so had to pay for  some of that. I got the engine and propeller for a real good price. I am using  gull doors. I still need the wheels and brakes along with inst. and radio. I  have spend about $8000.00 so far. I would suggest you plan on spending around  $10000.00 to $20000.00 and 10000 fun hours. Take your time and enjoy building  soon.  Jerry of GA
   
   In a message dated 2/10/2008 8:46:54 P.M. Eastern Standard Time,  daryl(at)rictor.org writes:
   	  | Quote: | 	 		  -->    Zenith-List message posted by: "Daryl"    <daryl(at)rictor.org>
 
 Hello!
 
 My name is Daryl and I am    considering building the 601 HD.  I cannot afford
 the kit right    now...even in stages.  I would like to hear from those who    are
 building from plans about the actual costs involved.  The Jan 2008    issue of
 kitplanes lists completion cost from $8k to $45k.
 
 Thanks    for your feedback!
 
 Daryl
 Sacramento,  he  es  y       -->                 - MATRONICS WEB FORUMS  nbsp;               - List Contribution Web Site  ;                             =========================
 
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 Who's never won?  Biggest Grammy Award surprises of all time on AOL Music.
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		tshankland(at)sbcglobal.n Guest
 
 
 
 
 
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				 Posted: Sun Feb 10, 2008 6:50 pm    Post subject: Plans Building 601 HD | 
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				Daryl,
  I plans build my 601HD, it's flying now,  you can do a tremendous 
 amount of building for very little money. I just went back and added up 
 my raw aluminum purchases over the eight years of my building and the 
 total is a little over $2000, your price might vary. The important thing 
 is that a few hundred dollars worth of aluminum can keep you busy for 
 months. I did buy out another builder for the landing gear brakes and a 
 few bulkheads and I bought all the long parts ( 8 foot etc.) from 
 Zenith. The real cost come when you add the engine and when you cut 
 though holes in the instrument panel and fill them with expensive 
 goodies. The point is if you are cost constrained for a little 
 investment in aluminum you can be working for a long time while you look 
 for bargains for engine and instruments and save your money.
 
 Tim Shankland
 
 Daryl wrote:
 
  	  | Quote: | 	 		  
 
 Hello!
 
 My name is Daryl and I am considering building the 601 HD.  I cannot afford
 the kit right now...even in stages.  I would like to hear from those who are
 building from plans about the actual costs involved.  The Jan 2008 issue of
 kitplanes lists completion cost from $8k to $45k.
 
 Thanks for your feedback!
 
 Daryl
 Sacramento, CA
   
 
 
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		Ron Lendon
 
  
  Joined: 10 Jan 2006 Posts: 685 Location: Clinton Twp., MI
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				 Posted: Sun Feb 10, 2008 6:51 pm    Post subject: Re: Plans Building 601 HD | 
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				I am building the XL but here are my costs to date since 2005 when I began preparing the facilities.  
 
 1100  Avionics
 275    Electrical
 262    Empennage
 2921  Engine
 5346  Facilities
 708    Miscellaneous
 395    Plans
 4227  Shop Supplies (materials & essential tools)
 4367  Tools
 2350  Wings
 
 21951  Total so far for all
 
 11535   Total for Airplane so far.
 
 Now realize this is over a period of 3 years and your costs will most likely be similar or less.
 
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  _________________ Ron Lendon
 
WW Corvair with Roy's Garage 5th bearing
 
CH 601 XLB
 
N601LT  - Flying
 
http://www.mykitlog.com/rlendon
 
Corvair Engine Prints: 
 
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		larry(at)macsmachine.com Guest
 
 
 
 
 
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				 Posted: Mon Feb 11, 2008 7:48 am    Post subject: Plans Building 601 HD | 
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				Hi Daryl,  I completed a plans build 601HDS in 2004, but costs would be 
 close
 or more for the HD depending on the engine you decide to use.
 
 Costs for this plane were considered and tracked by my wife, Lee, and 
 she would say I've got $50K in the whole thing.  The reality is that I 
 don't
 count magazines, flying for currency or the multitude of tools I own as 
 part of that expense.  The build process, either plans built or kit are 
 only close
 and the savings found in a plans built 601 would be compromised 50% by 
 materials you purchase to make the forms, fixtures, bending equipment 
 and the special molds and jigs that you don't need in tooling for a 
 kit.  Raw materials provide a good savings over kit group parts bought 
 from the kit supplier, but the price of individual
 purchased parts is astoundingly harsh price-wise.  When you mess up a 
 part in a kit, you need to scratch build the replacement for it and save 
 90% the cost of
 replacement plus trucking, usually 50% the price of the part.  I'd guess 
 that a closer figure for my 601HDS is at the raw edge of $35K and would 
 break down like this.
 $7000 engine, $5000 first two orders raw aluminum, $600 Zenith acrylic 
 canopy, $500 wheels & brakes, $350 cowling,  $500 prop & spinner, $30 
 electric pumps, $3000 for special aircraft tooling, 12,000 rivets, Dzus 
 hardware, radiator, hoses, strobe lights, speakers, wiring, standard 
 lighting, cable, turnbuckles, fiberglass supplies, tubing, $1000 for 
 bolts, 4130 materials, $750 for seat foam and upholstery, $300 for ELT, 
 $140 for (2) 18 amp- hour batteries, $3500 for radio, transponder & 
 gages, $500 for Mac grips with switches & trim aileron and elevator, 
 $600 GPS, $250 fuel tank hardware, $250 tubes and tires, $600 8 ft 
 homebuilt bend brake, $400 compressor and $2800 for paint and vinyl decals.
 Total 27,820 so far, plus $1500 for construction lumber and plywood and 
 casters for table, wing rib and fuselage forms, fuselage jigs, overhead 
 hangars, storage and handling equipment, $350 for canopy cover, $1200 
 rebuild of a transport trailer and $300 for special rolling racks for 
 trailering wings. Plus $1500 for secure lockable cabinet, radio, table 
 and outdoor type chairs, weight and balance scales, jacks and wing 
 handling equipment for the plane in the hangar. $300 for Battery 
 chargers, small refrigerator for pop, plastic steps, floor rug, water, 
 soap & towels, mouse traps and waste can. $1500 for torque, special and 
 standard wrenches, flying tie-down and repair tools, maintenance tools 
 and $600 spare parts for tires, plugs, re-drive belt, spare bearings, 
 oil filters fuel filters, air filters, fuel pumps, engine gaskets, jets 
 for carbs, electrical ties, electrical contactors and connectors. $250 
 for a small tire compressor, oil pan, trouble lights, milk house heater, 
 oil and antifreeze.
 
 This brings it to $34,070 total now and there's at least another $1000 
 for communication headsets, logbooks, charts flashlight and flight bag. 
 Total now, approximately $35,000.00 plus 5-1/2 years at nearly 5000 
 hours of work, considering jigs and aircraft construction at even $10.00 
 per hour puts another invisible $50K into the mix which makes it 
 possible to see why manufactured SLA aircraft might be so expensive.   
 With all this, you still have a better deal by $12K to 15K than the Kit 
 if you plans-build buying only parts you absolutely cannot make.
 
 I really love the Subaru EA81 and there's no mystery over cooling, 
 mixtures and jetting anymore. At $7K, it's a great little engine that 
 burns either 87 octane or 100LL at a rate of 3.5 gallons per hour slow 
 to 4.5 gph at best cruise.  If you need to go faster than a 120 cruise 
 and a 133 mph top end, you need a Corvair engine, but you cannot back it 
 down into the economy of the Subaru. You go with your best instinctive 
 judgments. On the subject of Subaru, if you decide to go with one, email 
 me and I'll try to steer you thru the best options.
 
 Scratch building for 5 to 6 years can be very worth while,
 
 Best regards,
  
 Larry McFarland  601HDS at www.macsmachine.com
 
 Daryl wrote:
  	  | Quote: | 	 		   
 
  Hello!
 
  My name is Daryl and I am considering building the 601 HD.  I cannot afford
  the kit right now...even in stages.  I would like to hear from those who are
  building from plans about the actual costs involved.  The Jan 2008 issue of
  kitplanes lists completion cost from $8k to $45k.
 
  Thanks for your feedback!
 
  Daryl
  Sacramento, CA
 
    
 
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