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		roadmaps
 
 
  Joined: 08 Nov 2007 Posts: 49
 
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				 Posted: Mon Feb 25, 2008 2:39 pm    Post subject: Unusual paint ridge around windows | 
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				I have had an unusual situation with the  door windows when painting and want to see if anyone else has seen a similar  problem. 
   
  After painting the doors a small ridge  developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and  1/16 high. The area was level and smooth after priming. I used the Weld On 10  and put a thin layer of fiberglass over the seam. I then primed with UV  SmoothPrime and primed over that with the Dupont high build primer. All looked  good until we painted the final color and clear coat (Imron). It seems like some  kind of chemical reaction. 
   
  Anyone else seen this? Any ideas?  Suggestions on how to best fix and avoid this on the other windows?
   
  I have attached a few photos - a little hard  to see the ridge.
   
  Thanks for you input.
   
   John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321
  Richmond, VA
 Painting in sections and LOTS of little  stuff
 
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		Dave(at)AirCraftersLLC.co Guest
 
 
 
 
 
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				 Posted: Tue Feb 26, 2008 10:29 am    Post subject: Unusual paint ridge around windows | 
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				John,
   
  The ridge looks like it's  at the edge of the fiberglass.  Is that right, or is the edge of the  fiberglass further from the plex?  What type  of resin did you use to overlay the seam?
   
   Dave Saylor
  AirCrafters LLC
  140 Aviation Way
  Watsonville, CA 
  831-722-9141
  831-750-0284 CL
  www.AirCraftersLLC.com
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Testement
 Sent: Monday, February 25, 2008 2:36 PM
 To:  rv10-list(at)matronics.com
 Subject: Unusual paint ridge around  windows
  
  I have had an unusual situation with the  door windows when painting and want to see if anyone else has seen a similar  problem. 
   
  After painting the doors a small ridge  developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and  1/16 high. The area was level and smooth after priming. I used the Weld On 10  and put a thin layer of fiberglass over the seam. I then primed with UV  SmoothPrime and primed over that with the Dupont high build primer. All looked  good until we painted the final color and clear coat (Imron). It seems like some  kind of chemical reaction. 
   
  Anyone else seen this? Any ideas?  Suggestions on how to best fix and avoid this on the other windows?
   
  I have attached a few photos - a little hard  to see the ridge.
   
  Thanks for you input.
   
   John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321
  Richmond, VA
 Painting in sections and LOTS of little  stuff
   
 2/23/2008 9:35  PM
  
  
     [quote][b]
 
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		roadmaps
 
 
  Joined: 08 Nov 2007 Posts: 49
 
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				 Posted: Tue Feb 26, 2008 12:37 pm    Post subject: Unusual paint ridge around windows | 
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				Dave,
   
  The ridge is just over  the Weld On seam between the plexi and fiberglass. Its as though the Weld On  expanded when painted over.  I used West System epoxy.
   
  John
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave  Saylor
 Sent: Tuesday, February 26, 2008 1:26 PM
 To:  rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
  John,
   
  The ridge looks like it's  at the edge of the fiberglass.  Is that right, or is the edge of the  fiberglass further from the plex?  What type  of resin did you use to overlay the seam?
   
   Dave Saylor
  AirCrafters LLC
  140 Aviation Way
  Watsonville, CA 
  831-722-9141
  831-750-0284 CL
  www.AirCraftersLLC.com
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Testement
 Sent: Monday, February 25, 2008 2:36 PM
 To:  rv10-list(at)matronics.com
 Subject: Unusual paint ridge around  windows
  
  I have had an unusual situation with the  door windows when painting and want to see if anyone else has seen a similar  problem. 
   
  After painting the doors a small ridge  developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and  1/16 high. The area was level and smooth after priming. I used the Weld On 10  and put a thin layer of fiberglass over the seam. I then primed with UV  SmoothPrime and primed over that with the Dupont high build primer. All looked  good until we painted the final color and clear coat (Imron). It seems like some  kind of chemical reaction. 
   
  Anyone else seen this? Any ideas?  Suggestions on how to best fix and avoid this on the other windows?
   
  I have attached a few photos - a little hard  to see the ridge.
   
  Thanks for you input.
   
   John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321
  Richmond, VA
 Painting in sections and LOTS of little  stuff
   
 2/23/2008 9:35  PM
  
  
  	  | Quote: | 	 		  
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
  | 	  No virus found in this incoming message.  size=2>Version: 7.5.516 /   
   2/23/2008 9:35 PM
      [quote][b]
 
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		zackrv8
 
 
  Joined: 14 Jan 2006 Posts: 133
 
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				 Posted: Tue Feb 26, 2008 9:08 pm    Post subject: Re: Unusual paint ridge around windows | 
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				John,
 
    After you painted the door with Imron, did you bake the paint to help it dry or did you let it air dry?
 
 Zack
 
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 _________________ RV8 #80125 
 
RV10 # 40512 | 
			 
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		Dave(at)AirCraftersLLC.co Guest
 
 
 
 
 
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				 Posted: Tue Feb 26, 2008 10:27 pm    Post subject: Unusual paint ridge around windows | 
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				John,
   
  I think you're right,  there must have been a reaction.  Let's see, Weld-On, base resin,  plexiglass, West System, Smooth Prime, primer, and Imron...quite a few volatile  chemicals all in close proximity.
   
  I would have thought the  overlay would have taken care of that.  I did something similar around the  windsheild of mine, but the overlay went on many months after the bond was  cured.  Maybe that made a difference--allowing the bond to cure  fully.  Also, I used Hysol instead of WeldOn, just because we use it alot,  not because of any other characteristics.
   
  Wish I had something  better to tell you.
   
   Dave Saylor
  AirCrafters LLC
  140 Aviation Way
  Watsonville, CA 
  831-722-9141
  831-750-0284 CL
  www.AirCraftersLLC.com
 
   
   
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Testement
 Sent: Tuesday, February 26, 2008 12:34 PM
 To:  rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
  Dave,
   
  The ridge is just over  the Weld On seam between the plexi and fiberglass. Its as though the Weld On  expanded when painted over.  I used West System epoxy.
   
  John
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave  Saylor
 Sent: Tuesday, February 26, 2008 1:26 PM
 To:  rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
  John,
   
  The ridge looks like it's  at the edge of the fiberglass.  Is that right, or is the edge of the  fiberglass further from the plex?  What type  of resin did you use to overlay the seam?
   
   Dave Saylor
  AirCrafters LLC
  140 Aviation Way
  Watsonville, CA 
  831-722-9141
  831-750-0284 CL
  www.AirCraftersLLC.com
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Testement
 Sent: Monday, February 25, 2008 2:36 PM
 To:  rv10-list(at)matronics.com
 Subject: Unusual paint ridge around  windows
  
  I have had an unusual situation with the  door windows when painting and want to see if anyone else has seen a similar  problem. 
   
  After painting the doors a small ridge  developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and  1/16 high. The area was level and smooth after priming. I used the Weld On 10  and put a thin layer of fiberglass over the seam. I then primed with UV  SmoothPrime and primed over that with the Dupont high build primer. All looked  good until we painted the final color and clear coat (Imron). It seems like some  kind of chemical reaction. 
   
  Anyone else seen this? Any ideas?  Suggestions on how to best fix and avoid this on the other windows?
   
  I have attached a few photos - a little hard  to see the ridge.
   
  Thanks for you input.
   
   John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321
  Richmond, VA
 Painting in sections and LOTS of little  stuff
   
 2/23/2008 9:35  PM
  
  
  	  | Quote: | 	 		  
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
  | 	  No virus found in this incoming message.  size=2>Version: 7.5.516 / 
 2/23/2008 9:35  PM
  
 [quote]
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
 href="http://www.matronics.com/contribution">http://www.matronics.com/c
 [b]
 
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		speckter(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Wed Feb 27, 2008 4:47 am    Post subject: Unusual paint ridge around windows | 
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  | 
			 
			
				I don’t know what caused the ridge, but when I got a crack around one of the windows on a plane I built 20 years ago that followed the contour of the window like your’s does, I took some pinstripe tape from an auto store and overlaid it on the crack/ridge in your case/.  It hid the crack and I didn’t have to repaint.  You might try that and see what you think.  
    
 Gary  
 40274  
          
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
  Sent: Wednesday, February 27, 2008 1:25 AM
  To: rv10-list(at)matronics.com
  Subject: RE: Unusual paint ridge around windows  
   
    
 John,  
    
 I think you're right, there must have been a reaction.  Let's see, Weld-On, base resin, plexiglass, West System, Smooth Prime, primer, and Imron...quite a few volatile chemicals all in close proximity.  
    
 I would have thought the overlay would have taken care of that.  I did something similar around the windsheild of mine, but the overlay went on many months after the bond was cured.  Maybe that made a difference--allowing the bond to cure fully.  Also, I used Hysol instead of WeldOn, just because we use it alot, not because of any other characteristics.  
    
 Wish I had something better to tell you.  
    
 Dave Saylor  
 AirCrafters LLC  
 140 Aviation Way  
 Watsonville, CA   
 831-722-9141  
 831-750-0284 CL  
 www.AirCraftersLLC.com  
    
    
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
  Sent: Tuesday, February 26, 2008 12:34 PM
  To: rv10-list(at)matronics.com
  Subject: RE: Unusual paint ridge around windows  
 Dave,  
    
 The ridge is just over the Weld On seam between the plexi and fiberglass. Its as though the Weld On expanded when painted over.  I used West System epoxy.  
    
 John  
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
  Sent: Tuesday, February 26, 2008 1:26 PM
  To: rv10-list(at)matronics.com
  Subject: RE: Unusual paint ridge around windows  
 John,  
    
 The ridge looks like it's at the edge of the fiberglass.  Is that right, or is the edge of the fiberglass further from the plex?  What type of resin did you use to overlay the seam?  
    
 Dave Saylor  
 AirCrafters LLC  
 140 Aviation Way  
 Watsonville, CA   
 831-722-9141  
 831-750-0284 CL  
 www.AirCraftersLLC.com  
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
  Sent: Monday, February 25, 2008 2:36 PM
  To: rv10-list(at)matronics.com
  Subject: Unusual paint ridge around windows    
 I have had an unusual situation with the door windows when painting and want to see if anyone else has seen a similar problem.   
     
    
     
 After painting the doors a small ridge developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and 1/16 high. The area was level and smooth after priming. I used the Weld On 10 and put a thin layer of fiberglass over the seam. I then primed with UV SmoothPrime and primed over that with the Dupont high build primer. All looked good until we painted the final color and clear coat (Imron). It seems like some kind of chemical reaction.   
     
    
     
 Anyone else seen this? Any ideas? Suggestions on how to best fix and avoid this on the other windows?  
     
    
     
 I have attached a few photos - a little hard to see the ridge.  
     
    
     
 Thanks for you input.  
     
    
     
 John Testement
  jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
  40321  
 Richmond,  VA
  Painting in sections and LOTS of little stuff  
    
   
 
  2/23/2008 9:35 PM   	  | Quote: | 	 		  |   href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-Listhref="http://forums.matronics.com">http://forums.matronics.comhref="http://www.matronics.com/contribution">http://www.matronics.com/c | 	    
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        [quote][b]
 
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		indigoonlatigo(at)MSN.COM Guest
 
 
 
 
 
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				 Posted: Wed Feb 27, 2008 7:19 am    Post subject: Unusual paint ridge around windows | 
				     | 
			 
			
				
  | 
			 
			
				When you guys say you are overlaying glass over the seam, what are you using, what weight of weave, how many laminations? What I am wondering is once you have done this, are you building up the rest of the cabin top to match the contour which this overlay has created, or are you sanding the overlay down so much that it really is much thinner than it was when in full form?
   
  John G. 409
  [quote]  From: Dave(at)AirCraftersLLC.com
 To: rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge around windows
 Date: Tue, 26 Feb 2008 22:24:54 -0800
 
   John,
   
  I think you're right, there must have been a reaction.  Let's see, Weld-On, base resin, plexiglass, West System, Smooth Prime, primer, and Imron...quite a few volatile chemicals all in close proximity.
   
  I would have thought the overlay would have taken care of that.  I did something similar around the windsheild of mine, but the overlay went on many months after the bond was cured.  Maybe that made a difference--allowing the bond to cure fully.  Also, I used Hysol instead of WeldOn, just because we use it alot, not because of any other characteristics.
   
  Wish I had something better to tell you.
   
   Dave Saylor
  AirCrafters LLC
  140 Aviation Way
  Watsonville, CA 
  831-722-9141
  831-750-0284 CL
  www.AirCraftersLLC.com
 
   
   
 
    From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
 Sent: Tuesday, February 26, 2008 12:34 PM
 To: rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge around windows
  
  Dave,
   
  The ridge is just over the Weld On seam between the plexi and fiberglass. Its as though the Weld On expanded when painted over.  I used West System epoxy.
   
  John
 
    From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
 Sent: Tuesday, February 26, 2008 1:26 PM
 To: rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge around windows
  
  John,
   
  The ridge looks like it's at the edge of the fiberglass.  Is that right, or is the edge of the fiberglass further from the plex?  What type of resin did you use to overlay the seam?
   
   Dave Saylor
  AirCrafters LLC
  140 Aviation Way
  Watsonville, CA 
  831-722-9141
  831-750-0284 CL
  www.AirCraftersLLC.com
    From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
 Sent: Monday, February 25, 2008 2:36 PM
 To: rv10-list(at)matronics.com
 Subject: Unusual paint ridge around windows
  
  I have had an unusual situation with the door windows when painting and want to see if anyone else has seen a similar problem. 
   
  After painting the doors a small ridge developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and 1/16 high. The area was level and smooth after priming. I used the Weld On 10 and put a thin layer of fiberglass over the seam. I then primed with UV SmoothPrime and primed over that with the Dupont high build primer. All looked good until we painted the final color and clear coat (Imron). It seems like some kind of chemical reaction. 
   
  Anyone else seen this? Any ideas? Suggestions on how to best fix and avoid this on the other windows?
   
  I have attached a few photos - a little hard to see the ridge.
   
  Thanks for you input.
   
   John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321
  Richmond, VA
 Painting in sections and LOTS of little stuff
   
 2/23/2008 9:35 PM
  
  
 [quote]
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
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 ONT> size=2>Version: 7.5.516 / 2/23/2008 9:35 PM
  	  | Quote: | 	 		  [b]
 
 href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
 href="http://forums.matronics.com">http://forums.matronics.com
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 get=_blank>http://www.matronics.com/Navigator?RV10-List
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		speckter(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Wed Feb 27, 2008 12:01 pm    Post subject: Unusual paint ridge around windows | 
				     | 
			 
			
				
  | 
			 
			
				I usually use one layer of about 8 oz and one layer of 4 oz on top of that.  I make it wide enough to cover the joint between the plex and the frame and to extend up on the plex about 1” and back on the frame at least 2”.  Yes you work to make a smooth transition between the glass and the frame with micro and epoxy.  If you want more detailed instructions e-mail me off line.  
    
 Gary  
 40274  
          
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez
  Sent: Wednesday, February 27, 2008 10:16 AM
  To: rv10-list(at)matronics.com
  Subject: RE: Unusual paint ridge around windows  
   
    
 When you guys say you are overlaying glass over the seam, what are you using, what weight of weave, how many laminations? What I am wondering is once you have done this, are you building up the rest of the cabin top to match the contour which this overlay has created, or are you sanding the overlay down so much that it really is much thinner than it was when in full form?
   
  John G. 409
  
        
   
 From: Dave(at)AirCraftersLLC.com
  To: rv10-list(at)matronics.com
  Subject: RE: Unusual paint ridge around windows
  Date: Tue, 26 Feb 2008 22:24:54 -0800  
 John,  
    
 I think you're right, there must have been a reaction.  Let's see, Weld-On, base resin, plexiglass, West System, Smooth Prime, primer, and Imron...quite a few volatile chemicals all in close proximity.  
    
 I would have thought the overlay would have taken care of that.  I did something similar around the windsheild of mine, but the overlay went on many months after the bond was cured.  Maybe that made a difference--allowing the bond to cure fully.  Also, I used Hysol instead of WeldOn, just because we use it alot, not because of any other characteristics.  
    
 Wish I had something better to tell you.  
    
 Dave Saylor  
 AirCrafters LLC  
 140 Aviation Way  
 Watsonville, CA   
 831-722-9141  
 831-750-0284 CL  
 www.AirCraftersLLC.com  
    
    
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
  Sent: Tuesday, February 26, 2008 12:34 PM
  To: rv10-list(at)matronics.com
  Subject: RE: Unusual paint ridge around windows  
 Dave,  
    
 The ridge is just over the Weld On seam between the plexi and fiberglass. Its as though the Weld On expanded when painted over.  I used West System epoxy.  
    
 John  
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
  Sent: Tuesday, February 26, 2008 1:26 PM
  To: rv10-list(at)matronics.com
  Subject: RE: Unusual paint ridge around windows  
 John,  
    
 The ridge looks like it's at the edge of the fiberglass.  Is that right, or is the edge of the fiberglass further from the plex?  What type of resin did you use to overlay the seam?  
    
 Dave Saylor  
 AirCrafters LLC  
 140 Aviation Way  
 Watsonville, CA   
 831-722-9141  
 831-750-0284 CL  
 www.AirCraftersLLC.com  
        
   
 From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
  Sent: Monday, February 25, 2008 2:36 PM
  To: rv10-list(at)matronics.com
  Subject: Unusual paint ridge around windows    
 I have had an unusual situation with the door windows when painting and want to see if anyone else has seen a similar problem.   
     
    
     
 After painting the doors a small ridge developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and 1/16 high. The area was level and smooth after priming. I used the Weld On 10 and put a thin layer of fiberglass over the seam. I then primed with UV SmoothPrime and primed over that with the Dupont high build primer. All looked good until we painted the final color and clear coat (Imron). It seems like some kind of chemical reaction.   
     
    
     
 Anyone else seen this? Any ideas? Suggestions on how to best fix and avoid this on the other windows?  
     
    
     
 I have attached a few photos - a little hard to see the ridge.  
     
    
     
 Thanks for you input.  
     
    
     
 John Testement
  jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
  40321  
 Richmond, VA
  Painting in sections and LOTS of little stuff  
    
   
 
  2/23/2008 9:35 PM
  
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 2/23/2008 9:35 PM
 
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        [quote][b]
 
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		n8zg(at)mchsi.com Guest
 
 
 
 
 
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				 Posted: Wed Feb 27, 2008 12:29 pm    Post subject: Unusual paint ridge around windows | 
				     | 
			 
			
				
  | 
			 
			
				GRENADE !  
   
  (sorry - couldn't help it)
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of  gary
 Sent: Wednesday, February 27, 2008 1:56 PM
 To:  rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
   
 I usually use one layer  of about 8 oz and one layer of 4 oz on top of that.  I make it wide enough  to cover the joint between the plex and the frame and to extend up on the plex  about 1” and back on the frame at least 2”.  Yes you work to make a smooth  transition between the glass and the frame with micro and epoxy.  If you  want more detailed instructions e-mail me off line. 
   
 Gary 
 40274 
      
  
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Gonzalez
 Sent: Wednesday, February 27, 2008 10:16  AM
 To: rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
   
 When you guys say you are  overlaying glass over the seam, what are you using, what weight of weave, how  many laminations? What I am wondering is once you have done this, are you  building up the rest of the cabin top to match the contour which this overlay  has created, or are you sanding the overlay down so much that it really is much  thinner than it was when in full form?
  
 John G.  409
 
    
  
 From:  Dave(at)AirCraftersLLC.com
 To: rv10-list(at)matronics.com
 Subject: RE: RV10-List:  Unusual paint ridge around windows
 Date: Tue, 26 Feb 2008 22:24:54  -0800 
 John, 
   
 I think you're right,  there must have been a reaction.  Let's see, Weld-On, base resin,  plexiglass, West System, Smooth Prime, primer, and Imron...quite a few volatile  chemicals all in close proximity. 
   
 I would have thought  the overlay would have taken care of that.  I did something similar around  the windsheild of mine, but the overlay went on many months after the bond  was cured.  Maybe that made a difference--allowing the bond to cure  fully.  Also, I used Hysol instead of WeldOn, just because we use it alot,  not because of any other characteristics. 
   
 Wish I had something  better to tell you. 
   
 Dave Saylor 
 AirCrafters LLC 
 140 Aviation  Way 
 Watsonville, CA  
 831-722-9141 
 831-750-0284 CL 
 www.AirCraftersLLC.com 
   
   
     
  
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
 Sent: Tuesday, February 26, 2008 12:34  PM
 To: rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows 
 Dave, 
   
 The ridge is just over  the Weld On seam between the plexi and fiberglass. Its as though the Weld On  expanded when painted over.  I used West System  epoxy. 
   
 John 
     
  
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
 Sent: Tuesday, February 26, 2008 1:26  PM
 To: rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows 
 John, 
   
 The ridge looks like  it's at the edge of the fiberglass.  Is that right, or is the edge of the  fiberglass further from the plex?  What type of resin did you use to  overlay the seam? 
   
 Dave Saylor 
 AirCrafters LLC 
 140 Aviation  Way 
 Watsonville, CA  
 831-722-9141 
 831-750-0284 CL 
 www.AirCraftersLLC.com 
     
  
 From:  owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
 Sent: Monday, February 25, 2008 2:36  PM
 To: rv10-list(at)matronics.com
 Subject: Unusual paint ridge  around windows  
 I have had an unusual  situation with the door windows when painting and want to see if anyone else has  seen a similar problem. 
   
  
   
 After painting the  doors a small ridge developed above the Plexiglas-fiberglass joint - it is  about 1/4 wide and 1/16 high. The area was level and smooth after priming. I  used the Weld On 10 and put a thin layer of fiberglass over the seam. I then  primed with UV SmoothPrime and primed over that with the Dupont high build  primer. All looked good until we painted the final color and clear coat (Imron).  It seems like some kind of chemical reaction. 
   
  
   
 Anyone else seen this?  Any ideas? Suggestions on how to best fix and avoid this on the other  windows?
   
  
   
 I have attached a few  photos - a little hard to see the ridge.
   
  
   
 Thanks for you  input.
   
  
   
 John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321 
 Richmond, VA
 Painting in sections and LOTS of little  stuff 
  
  
 
 2/23/2008 9:35  PM
 
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		roadmaps
 
 
  Joined: 08 Nov 2007 Posts: 49
 
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				 Posted: Wed Feb 27, 2008 12:51 pm    Post subject: Unusual paint ridge around windows | 
				     | 
			 
			
				
  | 
			 
			
				I have just been using one layer of the lightest  weight glass I can find (I think 1oz). I have to be careful not to sand through  it.
   
  John
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Gonzalez
 Sent: Wednesday, February 27, 2008 10:16 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
 When you guys say you are overlaying glass over the seam, what are  you using, what weight of weave, how many laminations? What I am wondering is  once you have done this, are you building up the rest of the cabin top to match  the contour which this overlay has created, or are you sanding the overlay down  so much that it really is much thinner than it was when in full  form?
  
 John G. 409
   	  | Quote: | 	 		        From: Dave(at)AirCraftersLLC.com
 To: rv10-list(at)matronics.com
 Subject: RE:    Unusual paint ridge around windows
 Date: Tue, 26 Feb 2008    22:24:54 -0800
 
       John,
     
    I think you're    right, there must have been a reaction.  Let's see, Weld-On, base resin,    plexiglass, West System, Smooth Prime, primer, and Imron...quite a few    volatile chemicals all in close proximity.
     
    I would have thought    the overlay would have taken care of that.  I did something similar    around the windsheild of mine, but the overlay went on many months after    the bond was cured.  Maybe that made a difference--allowing the bond to    cure fully.  Also, I used Hysol instead of WeldOn, just because we use it    alot, not because of any other characteristics.
     
    Wish I had something    better to tell you.
     
       Dave Saylor
    AirCrafters LLC
    140 Aviation Way
    Watsonville, CA 
    831-722-9141
    831-750-0284 CL
    www.AirCraftersLLC.com
 
     
     
 
          From: owner-rv10-list-server(at)matronics.com    [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John    Testement
 Sent: Tuesday, February 26, 2008 12:34 PM
 To:    rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge    around windows
    
    Dave,
     
    The ridge is just    over the Weld On seam between the plexi and fiberglass. Its as though the Weld    On expanded when painted over.  I used West System epoxy.
     
    John
 
          From: owner-rv10-list-server(at)matronics.com    [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave    Saylor
 Sent: Tuesday, February 26, 2008 1:26 PM
 To:    rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge    around windows
    
    John,
     
    The ridge looks like    it's at the edge of the fiberglass.  Is that right, or is the edge of the    fiberglass further from the plex?  What    type of resin did you use to overlay the seam?
     
       Dave Saylor
    AirCrafters LLC
    140 Aviation Way
    Watsonville, CA 
    831-722-9141
    831-750-0284 CL
    www.AirCraftersLLC.com
          From: owner-rv10-list-server(at)matronics.com    [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John    Testement
 Sent: Monday, February 25, 2008 2:36 PM
 To:    rv10-list(at)matronics.com
 Subject: Unusual paint ridge    around windows
    
    I have had an unusual situation with    the door windows when painting and want to see if anyone else has seen a    similar problem. 
     
    After painting the doors a small ridge    developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and    1/16 high. The area was level and smooth after priming. I used the Weld On 10    and put a thin layer of fiberglass over the seam. I then primed with UV    SmoothPrime and primed over that with the Dupont high build primer. All looked    good until we painted the final color and clear coat (Imron). It seems like    some kind of chemical reaction. 
     
    Anyone else seen this? Any ideas?    Suggestions on how to best fix and avoid this on the other    windows?
     
    I have attached a few photos - a little    hard to see the ridge.
     
    Thanks for you input.
     
       John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321
    Richmond, VA
 Painting in sections and LOTS of little    stuff
     
 2/23/2008 9:35    PM
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 ONT> size=2>Version: 7.5.516 / 2/23/2008 9:35 PM
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 get=_blank>http://www.matronics.com/Navigator?RV10-List
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  | 	  No virus found in this incoming message.  size=2>Version: 7.5.516 /  [/b] 
   2/27/2008 8:35 AM
      [quote][b]
 
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		Dave(at)AirCraftersLLC.co Guest
 
 
 
 
 
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				 Posted: Wed Feb 27, 2008 1:07 pm    Post subject: Unusual paint ridge around windows | 
				     | 
			 
			
				
  | 
			 
			
				That's pretty light material.  Next time (??) try something like  7781 which is about 8 oz as Gary suggested.  Two layers of that should work  fine and tolerate some pretty significant body work.
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Testement
 Sent: Wednesday, February 27, 2008 12:48 PM
 To:  rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
  I have just been using one layer of the lightest  weight glass I can find (I think 1oz). I have to be careful not to sand through  it.
   
  John
 
    From: owner-rv10-list-server(at)matronics.com  [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John  Gonzalez
 Sent: Wednesday, February 27, 2008 10:16 AM
 To:  rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge  around windows
  
 When you guys say you are overlaying glass over the seam, what are  you using, what weight of weave, how many laminations? What I am wondering is  once you have done this, are you building up the rest of the cabin top to match  the contour which this overlay has created, or are you sanding the overlay down  so much that it really is much thinner than it was when in full  form?
  
 John G. 409
   	  | Quote: | 	 		        From: Dave(at)AirCraftersLLC.com
 To: rv10-list(at)matronics.com
 Subject: RE:    Unusual paint ridge around windows
 Date: Tue, 26 Feb 2008    22:24:54 -0800
 
       John,
     
    I think you're    right, there must have been a reaction.  Let's see, Weld-On, base resin,    plexiglass, West System, Smooth Prime, primer, and Imron...quite a few    volatile chemicals all in close proximity.
     
    I would have thought    the overlay would have taken care of that.  I did something similar    around the windsheild of mine, but the overlay went on many months after    the bond was cured.  Maybe that made a difference--allowing the bond to    cure fully.  Also, I used Hysol instead of WeldOn, just because we use it    alot, not because of any other characteristics.
     
    Wish I had something    better to tell you.
     
       Dave Saylor
    AirCrafters LLC
    140 Aviation Way
    Watsonville, CA 
    831-722-9141
    831-750-0284 CL
    www.AirCraftersLLC.com
 
     
     
 
          From: owner-rv10-list-server(at)matronics.com    [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John    Testement
 Sent: Tuesday, February 26, 2008 12:34 PM
 To:    rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge    around windows
    
    Dave,
     
    The ridge is just    over the Weld On seam between the plexi and fiberglass. Its as though the Weld    On expanded when painted over.  I used West System epoxy.
     
    John
 
          From: owner-rv10-list-server(at)matronics.com    [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave    Saylor
 Sent: Tuesday, February 26, 2008 1:26 PM
 To:    rv10-list(at)matronics.com
 Subject: RE: Unusual paint ridge    around windows
    
    John,
     
    The ridge looks like    it's at the edge of the fiberglass.  Is that right, or is the edge of the    fiberglass further from the plex?  What    type of resin did you use to overlay the seam?
     
       Dave Saylor
    AirCrafters LLC
    140 Aviation Way
    Watsonville, CA 
    831-722-9141
    831-750-0284 CL
    www.AirCraftersLLC.com
          From: owner-rv10-list-server(at)matronics.com    [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John    Testement
 Sent: Monday, February 25, 2008 2:36 PM
 To:    rv10-list(at)matronics.com
 Subject: Unusual paint ridge    around windows
    
    I have had an unusual situation with    the door windows when painting and want to see if anyone else has seen a    similar problem. 
     
    After painting the doors a small ridge    developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and    1/16 high. The area was level and smooth after priming. I used the Weld On 10    and put a thin layer of fiberglass over the seam. I then primed with UV    SmoothPrime and primed over that with the Dupont high build primer. All looked    good until we painted the final color and clear coat (Imron). It seems like    some kind of chemical reaction. 
     
    Anyone else seen this? Any ideas?    Suggestions on how to best fix and avoid this on the other    windows?
     
    I have attached a few photos - a little    hard to see the ridge.
     
    Thanks for you input.
     
       John Testement
 jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
 40321
    Richmond, VA
 Painting in sections and LOTS of little    stuff
     
 2/23/2008 9:35    PM
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