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		edgraydallas
 
 
  Joined: 13 Jun 2008 Posts: 74 Location: Dallas, Tx
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				 Posted: Mon Jun 16, 2008 5:53 pm    Post subject: Gap sealing | 
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				I am building a model II with Rotax 582, no. 605.  My book gives no guidance on gap sealing.  I intend to use airfoil ribs in elevator, rudder and stabs.  What can anyone tell me about gap sealing for the elev. and rudder.  Also, I have 2 six gallon wing tanks and the 1.5 gal. header tank which I am planning on mounting behind the firewall.  All advice appreciated.  Ed Gray
 
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		Guy Buchanan
 
  
  Joined: 16 Jul 2006 Posts: 1204 Location: Ramona, CA
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				 Posted: Mon Jun 16, 2008 10:37 pm    Post subject: Gap sealing | 
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				At 06:53 PM 6/16/2008, you wrote:
  	  | Quote: | 	 		  What can anyone tell me about gap sealing for the elev. and rudder.
 
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 It's a good idea. I have a simple flange type gap seal for the 
 rudder, (since I want it to look sealed,) and use the reversed clear 
 packing tape to seal the elevator. Both work great, and the elevator 
 seal made a significant, beneficial, difference.
 
  	  | Quote: | 	 		  Also, I have 2 six gallon wing tanks and the 1.5 gal. header tank 
 which I am planning on mounting behind the firewall.
 
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 So you'll have about 2.9 hours (250 miles) of cruise fuel. (No 
 reserve.) I have 27 gallons and regularly use 4.5 hours of it. (21 
 gallons.) I don't think I'd want to sit any longer, but I think I 
 have more range than the Rans I fly with. I'm guessing you'll be fine.
 Guy Buchanan
 San Diego, CA
 K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
 
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  _________________ Guy Buchanan
 
Deceased K-IV 1200
 
A glider pilot too. | 
			 
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		dave
 
  
  Joined: 22 Sep 2006 Posts: 1382
 
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				 Posted: Tue Jun 17, 2008 1:55 am    Post subject: Re: Gap sealing | 
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				 	  | Quote: | 	 		  Quote: 
 Also, I have 2 six gallon wing tanks and the 1.5 gal. header tank 
 which I am planning on mounting behind the firewall. 
  
 
 So you'll have about 2.9 hours (250 miles) of cruise fuel. (No 
 reserve.) I have 27 gallons and regularly use 4.5 hours of it. (21 
 gallons.) I don't think I'd want to sit any longer, but I think I 
 have more range than the Rans I fly with. I'm guessing you'll be fine. 
 Guy Buchanan 
 San Diego, CA 
 K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
  | 	  
 
 Guy,  With 13 .5 US galllons on board you would not see over 2.5 hours duration since the average fuel flow is about 5.4 gallons / hour .  Your numbers would give an average of 4.65 gal./hour which is low unless you are cruising at I would guess about 5500  rpm and in that case would see only about 75 to 80 mph  MAX in a Kitfox IV.  A Kitfox 2 is slower that a model IV as well with the under-cambered wing and with out the leading edge cap.  A Kitfox 2 is likely to not see over 80 mphunlesss it has wing strut fairings as well.
 
 Hope this clears up the confusion ,
 
 Dave
 
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		msm_9949(at)yahoo.com Guest
 
 
 
 
 
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				 Posted: Tue Jun 17, 2008 5:49 am    Post subject: Gap sealing | 
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				Hi Ed. 
   
 My model 2 (s/n 374) was 95% built when I got her so  those decisions were already made. As for gap seals, clear 2" "Frost King" tape, overlapped 1" sticky side to sticky side and applied in an "S" configuration works great.  
   
 I'd leave out the 6 gal passenger side wing tank and replace it with a 13 gal to increase range. The 582 is a good engine but it uses about 4.5 g/hr at cruise.  I'd use the new poly tanks now available rather than the fiberglass ones you probably have.  
   
 I suspect you'll be adding some weight to the tail feathers with built-in gap seals and airfoil ribs. Most header tanks are mounted behind the seat. Put yours wherever it's needed to get the W&B right with the mods you're making. If you wind up puttting the header up front, put a small baggage compartment behind the seat. 
   
 Good luck and have fun. 
   
 Marco Menezes N99KX 
 Hersey, MI 
 M2; 582-90; C-Box 3:1
 
 --- On Mon, 6/16/08, edgraydallas <egraylaw(at)swbell.net> wrote:
  [quote]From: edgraydallas <egraylaw(at)swbell.net>
 Subject: Gap sealing
 To: kitfox-list(at)matronics.com
 Date: Monday, June 16, 2008, 9:53 PM
 
 [quote]--> Kitfox-List message posted by: "edgraydallas" <egraylaw(at)swbell.net>  I am building a model II with Rotax 582, no. 605.  My book gives no guidance on gap sealing.  I intend to use airfoil ribs in elevator, rudder and stabs.  What can anyone tell me about gap sealing for the elev. and rudder.  Also, I have 2 six gallon wing tanks and the 1.5 gal. header tank which I am planning on mounting behind the firewall.  All advice appreciated.  Ed Gray     Read this topic online here:  http://forums.matronics.com/viewtopic.php?p=188212#188212                  [quote][b]
 
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		Guy Buchanan
 
  
  Joined: 16 Jul 2006 Posts: 1204 Location: Ramona, CA
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				 Posted: Tue Jun 17, 2008 7:34 am    Post subject: Gap sealing | 
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				At 02:55 AM 6/17/2008, you wrote:
  	  | Quote: | 	 		  Guy,  With 13 .5 US galllons on board you would not see over 2.5 
 hours duration since the average fuel flow is about 5.4 gallons / 
 hour .  Your numbers would give an average of 4.65 gal./hour which 
 is low unless you are cruising at I would guess about 5500  rpm and 
 in that case would see only about 75 to 80 mph  MAX in a Kitfox 
 IV.  A Kitfox 2 is slower that a model IV as well with the 
 under-cambered wing and with out the leading edge cap.  A Kitfox 2 
 is likely to not see over 80 mphunlesss it has wing strut fairings as well.
 
 Hope this clears up the confusion ,
 
 | 	  
 Dave,
          You get 5.4 gph, I get 4.7 at 5900 rpm, verified over 
 several very long trips. (Note that this fuel flow is average for 3.5 
 - 4.5 hour flights, not around the patch.) You are correct, though, 
 that I have a IV. I didn't know Ed had a 2, and don't know what he 
 cruises at. I know I flight plan for 80 mph with my IV.
 Guy Buchanan
 San Diego, CA
 K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
 
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  _________________ Guy Buchanan
 
Deceased K-IV 1200
 
A glider pilot too. | 
			 
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