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A/C paint other than white
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frank(at)kusserow-online.
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PostPosted: Wed Jan 21, 2009 11:13 am    Post subject: A/C paint other than white Reply with quote

Dear Europhobians,
has anyone experience with outside paint other than white? My certified POH
says "must be painted white". I know some other composite aircraft that are
not painted white. Reason is, that I would like to repaint my classic mono
(white now) in yellow after installing few mods. The Katana e.g. has a
colour indicator to show the heat of the structure between the seats. Does
anyone have this kind of warning device installed?

Regards from Germany,

Frank
DEJWD, Classic Mono 912UL


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terrys(at)cisco.com
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PostPosted: Wed Jan 21, 2009 11:31 am    Post subject: A/C paint other than white Reply with quote

Hi Frank,

There is the story of a white Europa with a dark blue stripe down the
centerline of the fuselage. On a hot day in Phoenix the heat on the
stripe warped the fuselage sides.
A Europa builder here in California had his painter put a light grey
primer on a control surface and left it in the sun to measure the
temperature. They left it out too long and it was warped by the heat.
The only composites I know of that are not painted white are the carbon
fiber ones, which for some reason are not as sensitive to heat as the
glass fiber ones.

Regards,
Terry Seaver
A135/N135TD

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ami(at)mcfadyean.freeserv
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PostPosted: Wed Jan 21, 2009 11:42 am    Post subject: A/C paint other than white Reply with quote

I have an aircraft painted in pearl white, which is sort of off-white.
Temperature measurements on colour swatches prior to using this scheme
showed that the pearl white was 2C warmer than pure white in very clear-air,
noon summer (end of May actually) sunshine (at about 52 deg latitude).

I also have a temperature probe under the roof skin. This has not recorded
any alarming temperatures; certainly all less than 40C in European usage.
Actually, the cockpit gets warmest by means of insolation through the
windows if left parked in the sun.

Duncan McF.
---


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rampil



Joined: 04 May 2007
Posts: 870

PostPosted: Wed Jan 21, 2009 11:47 am    Post subject: Re: A/C paint other than white Reply with quote

Not just carbon fiber, Terry,

Any parts that have been baked in an oven in order to raise the glass
transition temperature will have a higher temperature tolerance and
can therefore tolerate a color other than white.

I don't think the old DA20 series had this treatment of its fuse, but
all modern VLJs, Cirrus, Columbia(Cessna) do, in an oven big enough
for the whole fuse and wings.

The Europa kit is not heat treated. If you paint it dark, it will MELT
(if there is sufficient heat and infrared)!


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craigb(at)onthenet.com.au
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PostPosted: Wed Jan 21, 2009 11:54 am    Post subject: A/C paint other than white Reply with quote

I believe the name BABY BLUE says it all for one europa, its all about temp
really, if the colour you
plan on using doesnt vary in temp too much it should be ok. I too am looking
at yellow, but it is a very
light bright yellow, not quite a pastel colour, the temp of it in full sun
only differs by about 3 degrees C.
Now IMHO if 3 degrees is going to make a difference then its too dam hot to
be flying anyway, and the white
plane next to it will probably start to melt as well. In reference to the
phoenix A/C i would suggest that differential expansion was the issue, with
the dark areas heating and expanding faster than the white ones. I have seen
large sheets of glass shatter after they were tinted with a metalic film and
one portion of the glass
saw a shadow the rest of the sheet didnt see, more expansion on the sun
exposed bits than the shaded bits
and boom there goes a half inch sheet of toughened saftey glass.

--


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wdaniell(at)etb.net.co
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PostPosted: Wed Jan 21, 2009 12:01 pm    Post subject: A/C paint other than white Reply with quote

There is a yellow one here in Colombia which so far has suffered no visible
ill effects
WIll

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topglock(at)cox.net
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PostPosted: Wed Jan 21, 2009 12:07 pm    Post subject: A/C paint other than white Reply with quote

On any given summer day, the temp difference between the white and
darkest of the three blues on Baby Blue's wings is only about 5 degrees
F. The darkest blue is just a little darker than what I'd call pastel.
Temps were measured with a digital, laser thermometer...

Jeff

craig bastin wrote:
[quote]

I believe the name BABY BLUE says it all for one europa, its all about temp
really, if the colour you
plan on using doesnt vary in temp too much it should be ok. I too am looking
at yellow, but it is a very
light bright yellow, not quite a pastel colour, the temp of it in full sun
only differs by about 3 degrees C.
Now IMHO if 3 degrees is going to make a difference then its too dam hot to
be flying anyway, and the white
plane next to it will probably start to melt as well. In reference to the
phoenix A/C i would suggest that differential expansion was the issue, with
the dark areas heating and expanding faster than the white ones. I have seen
large sheets of glass shatter after they were tinted with a metalic film and
one portion of the glass
saw a shadow the rest of the sheet didnt see, more expansion on the sun
exposed bits than the shaded bits
and boom there goes a half inch sheet of toughened saftey glass.

--


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topglock(at)cox.net
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PostPosted: Wed Jan 21, 2009 12:09 pm    Post subject: A/C paint other than white Reply with quote

John Hurst gave me my first ride in a yellow mono, at Lakeland, FL. No
problem with heat, and Florida can get hot...

Jeff

William Daniell wrote:
[quote]

There is a yellow one here in Colombia which so far has suffered no visible
ill effects
WIll

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rampil



Joined: 04 May 2007
Posts: 870

PostPosted: Wed Jan 21, 2009 12:24 pm    Post subject: Re: A/C paint other than white Reply with quote

Hey Guys,

Its simple physical chemistry. FRP materials like fiberglass layups
have a property of softening at a specific temperature known as Tg.
Tg is sensitive to the particular temperature exposure history of that
piece of layup. If you heatsoak a part in an oven for a few hours at 175F
then the Tg will become about 175, up from the base Tg of Eglass/
Aeropoxy of about 150 or so (I dont have my ref materials here at work).

Colors other than white absorb more heat, no doubt about it.
If your bird is sitting at Kingman AZ, or Tucson, there is a good chance it
will droop on a summer day on the ramp. If you want to take chances,
well that why we call it experimental! I like safety margins where I can
have them.


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gregoryf.flyboy(at)comcas
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PostPosted: Wed Jan 21, 2009 1:12 pm    Post subject: A/C paint other than white Reply with quote

The information I have for Aeropoxy shows a glass transition temperature of
198 degrees F with only a room temperature cure (over a period of time). It
goes on to say that slightly better results can even be had by adding high
temp cures. It appears that a high temp cure is not needed for Aeropoxy...

Greg Fuchs A050



Hey Guys,

Its simple physical chemistry. FRP materials like fiberglass layups
have a property of softening at a specific temperature known as Tg.
Tg is sensitive to the particular temperature exposure history of that
piece of layup. If you heatsoak a part in an oven for a few hours at 175F
then the Tg will become about 175, up from the base Tg of Eglass/
Aeropoxy of about 150 or so (I dont have my ref materials here at work).
--------
Ira N224XS


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acrojim7534(at)YAHOO.COM
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PostPosted: Wed Jan 21, 2009 1:12 pm    Post subject: A/C paint other than white Reply with quote

Frank

When Europa had a sales center at the Lakeland Airport in Florida USA the factory monowheel demonstrator had dark blue paint on the bottom half of the fuselage. They were testing to see if the dark colors would affect the fiberglass. Over a short period of time the bottom of the fuselage started getting deformed enough that you could see ripples in the bottom of the fuselage. This was where the blue paint had been applied. The blue paint was removed and the bottom was painted white...There were no further problems after the bottom was painted white.

Two things to consider, In Florida, the summer's average daytime temperatures are in the high ninety's. But also consider that the asphalt was black and the ground temperatures on the ramp were probably in the region of 150 degrees or higher.The monowheel fuselage was setting less than two feet off the asphalt for reference. I just don't remember the actual range of tremperatures, as this took place almost 9 years ago.

If you live in a moderate temperature area I don't think there would be a problem with different colors of paint. Here in Florida we paint them all white.

Jim Brown
Monowheel XS N398JB

--- On Wed, 1/21/09, Frank Kusserow <frank(at)kusserow-online.com> wrote:

Quote:
From: Frank Kusserow <frank(at)kusserow-online.com>
Subject: A/C paint other than white
To: europa-list(at)matronics.com
Date: Wednesday, January 21, 2009, 7:11 PM

Quote:
--> Europa-List message posted by: "Frank Kusserow"
<frank(at)kusserow-online.com>

Dear Europhobians,
has anyone experience with outside paint other than white? My certified POH
says "must be painted white". I know some other composite aircraft
that are not painted white. Reason is, that I would like to repaint my classic
mono (white now) in yellow after installing few mods. The Katana e.g. has a
colour indicator to show the heat of the structure between the seats. Does
anyone have this kind of warning device installed?

Regards from Germany,

Frank
DEJWD, Classic Mono 912UL



[quote][b]


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grahamsingleton(at)btinte
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PostPosted: Wed Jan 21, 2009 3:38 pm    Post subject: A/C paint other than white Reply with quote

rampil wrote:
Quote:
-The Europa kit is not heat treated. If you paint it dark, it will MELT
(if there is sufficient heat and infrared)!

--------
Ira N224XS

Ira

not strictly true, the early ones were only heated to around 50 deg
C.Not enough. Later ones are hotter.
Graham


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rampil



Joined: 04 May 2007
Posts: 870

PostPosted: Wed Jan 21, 2009 4:37 pm    Post subject: Re: A/C paint other than white Reply with quote

OK, if we want to get picky, lets recall first that the major body parts
are molded/vacuumed FRP, not Aeropoxy/Fiberglass components.
So while the Tg for Aeropoxy is indeed just over 190F, it is not the
critical, softening component of an XS wing. I don't recall anyone
ever specifying the Tg for the molded components, but I specifically
remember Andy, Russell, and Bob actively promoting only white finishes.
I remember when "YellowBird" came back from the paint shop and we
were all agast and predicting problems with it for Florida flying.

Second, it is not the direct sunlight on the upper surfaces which
are most vulnerable. Try instead measuring the temperature on the
undersurface of the wing when that wing is parked over hot asphalt
tarmac and radiating long infrared like a convection oven! Say like
the ramp where I did my 40 hours of test flight at Zepherhills, Florida,
where I did many hours shirtless in the cabin in August in temps
exceeding 90F in flight and much hotter on the ground.

The droops I've seen come from below, not above.

As I said above, in the US, we have "experimental" aircraft and we can
do what we want basically. On the other hand, I think it reasonable
that new builders be exposed to industry standard conventional wisdom,
based on experience and bad outcomes, and not just on an anecdote
or two.

There once was a bright red Lancair..........


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PostPosted: Wed Jan 21, 2009 5:11 pm    Post subject: A/C paint other than white Reply with quote

On Jan 21, 2009, at 4:37 PM, rampil wrote:

Quote:
There once was a bright red Lancair..........

..at least one...I've seen a beauty at the Arlington, WA airshow,
still flying as far as I know ...my understanding is that the pre-preg
materials in the Lancair should not be equated w/ those used in the
VariEases' Quickies, and Europae, but I don't have any technical data
at hand to confirm that understanding.

Fred
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This message has been scanned for viruses and
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rampil



Joined: 04 May 2007
Posts: 870

PostPosted: Wed Jan 21, 2009 5:30 pm    Post subject: Re: A/C paint other than white Reply with quote

Hi Fred,

That was the "second" red one, after the first melted!

Prepreg material is no different in temps of having a Tg,
Lancair kits these days are baked.

Another interesting point to consider is that the physical droop is only
one aspect of approaching Tg. You might consider the situation at
Oshkosh for the lucky few parked on an asphalt ramp or taxiway at the
end of July during the airshow. Departing with a high g climbing
turn as people are want to do, and FRP wings softened by heat
could lead to interesting consequences.


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charleslaverty(at)googlem
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PostPosted: Thu Jan 22, 2009 11:25 am    Post subject: A/C paint other than white Reply with quote

Hi Graham
Does this mean no flight to sun & fun again this year?
Chas.
---


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david.stanbridge(at)swift
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PostPosted: Thu Jan 22, 2009 4:30 pm    Post subject: A/C paint other than white Reply with quote

Tg is one thing. Practicalities are another. I have a Slingsby Firefly that
is an early GRP aircraft. Last year I know of a owner who paid many
thousands of dollars to have a different colour tested to ensure that the UV
absorption did not exceed the capabilities of the material. In the end there
were compromises on the colour and the places that it could be applied.

This is a SERIOUS issue that requires SERIOUS attention. The Firefly for
instance is restricted to aerobatics below a surface temperature, which is a
gauge not always fitted.

For the Europa different colours and its impact on UV absorption has not
been comprehensively tested. For sake of safety I would not go there without
it being proved for the conditions in which it will be operated.

Dave

David Stanbridge
 
Swift Technology Group Limited
www.swifttg.com

(T) +44 (0)1603 262301
(M) +44 (0)7725 655600
david.stanbridge(at)swifttg.com


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rparigor(at)suffolk.lib.n
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PostPosted: Thu Jan 22, 2009 5:42 pm    Post subject: A/C paint other than white Reply with quote

Just a curiosity question.Since I just again completed reading on my Becker 250 watt mode C transponder installation instructions, it again reminded me I can now fly to 50,000 feet and supposedly be seen by ATC.If I wish to replace the wimpy 1 stage air cooled turbocharge on my 914 with something "more capable" to test this 50,000 foot capability (perhaps may need to use long wings, wave and a carry with me some oxidizer) at what temperature (low temperature) do I need to start worrying about my Europa airframe that is painted white to keep the sun from heating it?I think I remember some mfg. perhaps it was Slingsby, only has a lower limit of 20F??Should I limit my engine off outside loop attempts to 20F during my first test flight (wouldn't want to hurt engine by sucking air with it running)?There are 4 questions:1) What is a realistic lower temperature limit for Europa XS Monowheel with short wings?2) Same question as #1 but with long wings?3) What is a realistic upper altitude limit for Europa XS Monowheel with short wings? (not pilot but aeroplane)4) Same question as #3 but with long wings?Ron Parigoris [quote][b]

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rampil



Joined: 04 May 2007
Posts: 870

PostPosted: Fri Jan 23, 2009 5:46 am    Post subject: Re: A/C paint other than white Reply with quote

Hey Ron,

It was a stock 914 you bought, not a Predator variant right?

I was flying in your neighborhood last week with an OAT of -15C at
8000 msl.

As for top altitudes, I do not recall seeing a published number, but that
should be part of your flight test program. Most people call it quits
at the DA where ROC≤100fpm. The true top is where Vs = Vy and
ROC is =0, but given that it take infinite time to reach, and the tank
holds less than 3 hours at max power, you will not get there.

In my test flying with a 912s, at 11000 DA, I was still climbing at > 400 fpm, and I did not push further. Based on the rate of climb decay, I'll
guess the service ceiling for my plane is around 14k DA


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PostPosted: Fri Jan 23, 2009 7:57 am    Post subject: A/C paint other than white Reply with quote

Hi Ira Thx. for the reply.As far as altitude ceiling I was thinking there may be some limit on something that may perhaps expand and give problems with airframe?? Extra dosage of UV that paint may not be able to effectively block? Something unique to long wings that is not happy at very high altitude? For certain the bags of potato chips in the cockpit will expire before the airframe does from lower pressure at altitude. Perhaps with 914 that still has the ability to make some BTUs at altitude compared to a richer running normally aspirated 912S, something under the cowl over temps due to the lesser amount of air molecules in the same volumetric flow?I have a stock 914 except for intercooler and ability to lean, I would imagine with long wings, Airmaster and leaned, FL210 is attainable? If wave assisted much higher.Ron Parigoris [quote][b]

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