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max current through sub-d pins

 
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hotwheels



Joined: 01 Jun 2007
Posts: 240

PostPosted: Sat Jul 23, 2011 7:11 pm    Post subject: max current through sub-d pins Reply with quote

I know I've seen this somewhere in the past... Can anyone point me to a doc that describes the max current allowed through a single sub-d pin?

Thanks!
Jay
Exiting RV-10 door purgatory...


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enginerdy(at)gmail.com
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PostPosted: Sat Jul 23, 2011 7:48 pm    Post subject: max current through sub-d pins Reply with quote

This Amphenol one is rated to 7.5A.
http://www.alliedelec.com/search/productdetail.aspx?SKU=7203030

These Tyco parts range from 3A to 7.5A (pdf page 4)
http://www.te.com/commerce/DocumentDelivery/DDEController?Action=showdoc&DocId=Catalog+Section%7F82068_AMPLIMITE_Right-Angle_Posted_Conn%7F0108%7Fpdf%7FEnglish%7FENG_CS_82068_AMPLIMITE_Right-Angle_Posted_Conn_0108.pdf%7F1-1393480-7
Best to check your specific part data sheet.
On Jul 23, 2011, at 10:11 PM, jayb wrote:

Quote:


I know I've seen this somewhere in the past... Can anyone point me to a doc that describes the max current allowed through a single sub-d pin?

Thanks!
Jay
Exiting RV-10 door purgatory...




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=347512#347512












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nuckolls.bob(at)aeroelect
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PostPosted: Sun Jul 24, 2011 6:00 am    Post subject: max current through sub-d pins Reply with quote

At 10:11 PM 7/23/2011, you wrote:
Quote:
--> AeroElectric-List message posted by: "jayb" <jaybrinkmeyer(at)yahoo.com>

I know I've seen this somewhere in the past... Can anyone point me to a doc that describes the max current allowed through a single sub-d pin?

A single 20AWG machined d-sub pin in relatively
benign environments (not hot) is good for 7A.
How much are you wanting to run? Is it continuos
or intermittent duty? If you need a LOT of current
capability through a harness terminated with a d-sub,
you can parallel pins. Check out these conversations on the
List some years ago.

http://tinyurl.com/3wldv5g


Quote:
Also this excerpt from another conversation.

>I could use some simple guidance here
- assuming one correctly applied pin
>on both sides of the connector, how
much current can I safely pass through
>one of them before needing to split
the power connection between two
>pins? or Three? or Four?

For the target project, I
derated D-sub pins to 4A. For larger
current requirements, I
parallel whatever is necessary to keep
individual pin loading to 4A
or less. To parallel two pins,
you need to swamp out the
small variation in resistance from
pin to pin. It's seldom
satisfactory, for example, to simply
short an array of pins
together at the back of the connector
and expect current through the
array to distribute evenly
across the array.

Taking a cue from past tasks
where I needed to parallel multiple
transistors in a power control
circuit (we added small value ballast
resistors in series with the
emitter lead of each transistor) I
reasoned that we can short all
the pins together at the connector
on one half (in this case the
etched circuit board side). For
the mating connector, each pin
gets a 22AWG wire about 10"
long. The array of wires is
joined to a common butt-splice.
The other side of the butt
splice carries on with the size
of wire appropriate for the
circuit's total current.

The approximately 10 milliohms
of wire resistance offered by
each pigtail has the same
effect as the ballast resistors
in an array of paralleled
transistors. Tiny variations in
resistance from pin-to-pin a
insignificant compared to the
value of the ballast
resistance.

See:
[/b]
http://tinyurl.com/3flxqcc

Quote:
Here I suggested a 3A
de-rating but I believe we were
talking about stuff that was
tested hot . . . like
80C. I think I derated those
target pins to 2A. I seem
to recall 7 pins in the 20A
array of pins. These are
continuos duty considerations
too. The pin can carry
intermittent currents on the
order of 2x the continuous
rating.


> Why not keep power on
good ole AMP/Molex
>connectors?

The D-sub connector is
compact. You can get very high
quality gold plated pins for
them. They're easily worked
with low cost tools . . . even
if you use the machined
pins. The AMP
Mate-n-Lock and Molex connectors don't
come in right angle PC mount
versions. Their contact
density is much lower than the
D-sub. I don't think you
can get them in greater
numbers than 12 contacts per
plug/socket.

If you're building a product
where you'd like to mix
high current (10A+) wires in
with small signal wires,
the AMP/MOLEX solutions will
either have you paralleling
conductors in the small pins
-OR- having to upsize the
connector just because you
have one or two wires out
of the total that carry heavy
current.

The D-sub solution offers a
fair selection of connector
sizes (9, 15, 25, 37, 50) and
a large range of connector
configurations that let you
deal seamlessly with
panel mount, ecb mount and
cable mounted versions.
You can easily intermix
micro-amp signal and control
with some rather hefty power
wiring with a single
technology.

There are some new circular
connectors from AMP that
use the same pins as the D-sub
. . . these too might
be considered for similar
treatment . . . I'm not
sure if AMP offers any ECB
mount versions yet . . . and
it's unlikely that there will
ever be a right-angle
ECB version.

All things considered, in
spite of the ugly hole you
have to cut to mount a D-sub,
the availability of
low cost, high quality pins
and inexpensive tooling
combine to make them
attractive for a broad
range of applications.

[/b]

Bob . . . [quote][b]


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hotwheels



Joined: 01 Jun 2007
Posts: 240

PostPosted: Sun Jul 24, 2011 12:13 pm    Post subject: Re: max current through sub-d pins Reply with quote

Nothing fancy here... Just using D-Subs provided by Stein. I don't recall ever seeing a datasheet on those parts.

Regards,
Jay


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