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		larry(at)macsmachine.com Guest
 
 
 
 
 
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				 Posted: Mon May 29, 2006 11:17 am    Post subject: Zodiac 601 HDS and Corvair engine | 
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				Jerome,
 You have to see that hunk of aluminum to appreciate weight.   It 
 simplifies gear installation, but
 adds a lot of weight at the expense of strength to the structure.  I 
 might add, several have done
 the conversion, but even more weight is added doing it and you'd never 
 be able to comply with
 Sport Pilot performance with all that extra.  I think that the thinner 
 wing on the XL provides a
 little gain in speed, but save the forward tilt canopy, the loss is 
 carrying capacity and ruggedness.
 You should build the XL if you want that gear and speed.  It is the 
 latest model in the Zenith
 lineup.
 
 Larry McFarland - 601HDS at www.macsmachine.com
 jsimons2 wrote:
 
  	  | Quote: | 	 		  
 
 Hi guys,
      Thanks for the advice about the 2 DVD set from homebuildhelp.com.
 However......................................it should be here tomorrow. Hehe, I ordered it last week. Figured it would be of use to study before I got in over my head.
  
 To Ron Butterfield,
      Nice to know someone lives that close to me. I see in the phone book you live on Cornwallis Ct.. We will deffinately have to share ideas once I start building. I'm still in the prep stages right now, you know, gathering tools, getting workshop ready, still have to purchase plans, ect..  I'm not too far away. I live on Carolina Rd. close to Five Points store. 
 
 Does anyone know how much can be "stolen" from the XL and used on the HDS. I know the canopy can be. What about the gear? The spring gear, I would think, would be lighter and stronger than the traditional HD/HDS gear. Any ideas?
 
 Jerome
 
 
 Read this topic online here:
 
 http://forums.matronics.com/viewtopic.php?p=37175#37175
 
   
 
 
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		jsimons2
 
 
  Joined: 26 May 2006 Posts: 19 Location: Burlington, NC
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		btucke73(at)yahoo.com Guest
 
 
 
 
 
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				 Posted: Mon May 29, 2006 7:01 pm    Post subject: Zodiac 601 HDS and Corvair engine | 
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				Jerome,
 
      As usual, Larry Mac is correct.  The aluminum
 spring gear is much heavier than the HDS bungee gear. 
 The XL gear comes in at 43 lbs.  I built a slightly
 smaller spring gear for my HDS that came in at under
 28 lbs, but even that is heavier than the bungee gear
 by a decent margin.  It did, however,  simplify the
 installation, give me more prop clearance, eliminates
 the future need for replacing bungees, and looks
 better (Opinion).  The difference between the Subaru
 and the Corvair would just about absorb the weight
 difference.  I posted a few days ago about other
 modifications I extracted directly from the XL plans. 
 R/
 
 Brandon
 
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		jeffrey_davidson(at)earth Guest
 
 
 
 
 
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				 Posted: Mon May 29, 2006 7:19 pm    Post subject: Zodiac 601 HDS and Corvair engine | 
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				Does anyone know how much can be "stolen" from the XL and used on the HDS. I
 know the canopy can be. What about the gear? The spring gear, I would think,
 would be lighter and stronger than the traditional HD/HDS gear. Any ideas?
 
 Jerome
 
 I built my firewall on the 601 HD using the heavier XL parts for the shelf,
 center channel gussets, horizontal U channel on the back, etc.  I have the
 XL canopy too which means that my instrument panel is shaped like the XL
 panel.  It is a little less wide than the original HD/HDS panel. 
 
 Jeff Davidson
 
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		naumuk(at)alltel.net Guest
 
 
 
 
 
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				 Posted: Tue May 30, 2006 3:14 pm    Post subject: Zodiac 601 HDS and Corvair engine | 
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				Jerome-
     No HDS builder will dispute this. Once again, a trade off. How much time 
 and money is it going to take to scratchbuild a spring gear vs bungee? I 
 don't think raw stock that thick is going to come cheap!
                                                                              
                                                                     Bill
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		randy(at)shadycreekoutlaw Guest
 
 
 
 
 
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				 Posted: Tue May 30, 2006 5:37 pm    Post subject: Zodiac 601 HDS and Corvair engine | 
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				I bought a 12' X 8" X 3/4" piece from Yarde Metals about 2 months ago for 
 less than $200 to build my XL gear...
 
 Randy
 http://www.n344rb.com
 Do Not Archive
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		btucke73(at)yahoo.com Guest
 
 
 
 
 
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				 Posted: Wed May 31, 2006 6:06 pm    Post subject: Zodiac 601 HDS and Corvair engine | 
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				Snip:
 Jerome-
     No HDS builder will dispute this. Once again, a
 trade off. How much time 
 and money is it going to take to scratchbuild a spring
 gear vs bungee? I 
 don't think raw stock that thick is going to come
 cheap!
 
 Bill,
 
      I bought a 10' length for less than $100, and
 built the gear in less than 4 hours.  The mounts took
 a couple of hours as well, and required a milling
 machine.  I used a slightly thicker piece of aluminum
 than the 701 uses.  If you have the gear legs that
 came with your kit, then go with the bungee gear.  If
 you are scratch building, and are interested in the
 spring gear, e-mail me off list for more information.
 
 R/
 
 Brandon
 
 Spinner installed today
 
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		naumuk(at)alltel.net Guest
 
 
 
 
 
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				 Posted: Thu Jun 01, 2006 11:21 am    Post subject: Zodiac 601 HDS and Corvair engine | 
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				Brandon-
     Thanks, for the offer, but too late now. Center wing had maybe 2 days 
 work to do when I had to stop to build the garanger. My basement floor is 
 covered with 601 parts and assemblies- you can barely pick out a path to 
 walk.
     Project work is on hold, garanger construction is priority 1. If I don't 
 get the plane out of the basement soon, I'll be a victim of SIDS. (Spouse 
 induced death syndrome).
                                                                         Bill
                                   do not archive
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