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		user9253
 
 
  Joined: 28 Mar 2008 Posts: 1944 Location: Riley TWP Michigan
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				 Posted: Sun Nov 10, 2013 5:59 am    Post subject: Minimizing audio interference | 
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				I was going to post on VansAirforce in a thread about audio strobe noise, but decided to post here first to make sure that my post is accurate and correct.  Let me know if it's not.
 Thanks, Joe
 
 Whenever current from separate loads shares the same conductor (wire or metal airframe), the current from one load can affect the current from another load.  The interference can be minimized by:
 1. Keeping the shared conductors as short as possible
 2. Increasing the wire size of the shared conductor
 3. Do not share a conductor with more than one load.
 4. Keep the positive and negative conductors of the offending circuit together and twisted.
  If the microphone jack is not isolated from ground with insulating washers, then part of the mic current flows though the airframe which also carries current from other aircraft loads.  This violates rule 3 above.  The mic circuit is especially vulnerable because its signal gets amplified.
   If the strobe uses the airframe for the negative current path, this also violates rule 3 above.  It is better to power the strobe with twisted positive and negative wires instead of using the airframe for the negative conductor.
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Sun Nov 10, 2013 8:01 am    Post subject: Minimizing audio interference | 
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				At 07:59 AM 11/10/2013, you wrote:
  
 I was going to post on VansAirforce in a thread about audio strobe 
 noise, but decided to post here first to make sure that my post is 
 accurate and correct.  Let me know if it's not.
 Thanks, Joe
 
 Whenever current from separate loads shares the same conductor (wire 
 or metal airframe), the current from one load can affect the current 
 from another load.  The interference can be minimized by:
 1. Keeping the shared conductors as short as possible
 
     Generally speaking, the only conductors that
     might be shared by an antagonist and potential
     victim are grounds . . . and grounding a victim
     onto a location already polluted with antagonistic
     perturbations is easily avoided with attention to
     the architecture of the ground system. See Figure Z-15
 
 2. Increasing the wire size of the shared conductor
 
     Better yet . . . do not share . . .
 
 3. Do not share a conductor with more than one load.
 
     . . . high on the list of design goals for the
     elegantly crafted airframe.
 
 4. Keep the positive and negative conductors of the offending circuit 
 together and twisted.
 
     Twisting speaks to magnetic coupling between antagonistic
     stimulus and potential victims. This coupling mode is
     weak. Further, it's unlikely that one finds it mechanically
     advantageous to route the wires for antagonists (generally
     airframe bundles) along with wires belonging to potential
     victims . . . generally situated on the panel.
 
   If the microphone jack is not isolated from ground with insulating 
 washers, then part of the mic current flows though the airframe which 
 also carries current from other aircraft loads.  This violates rule 3 
 above.  The mic circuit is especially vulnerable because its signal 
 gets amplified.
 
     Yes
 
 If the strobe uses the airframe for the negative current path, this 
 also violates rule 3 above.  It is better to power the strobe with 
 twisted positive and negative wires instead of using the airframe for 
 the negative conductor.
 
     Not a great sin . . . the BIG guys ground nasty
     loads to airframes all the time. It's easy to craft
     TWO ground systems wherein the second is attentive to
     risks to potential victims.
 
     Noises from strobe systems heard on headphones and/or
     transmitted signals are almost always conducted by
     virtue of poor grounding choices for audio system
     wiring and rarely, radiated noises from strobe tubes into
     the co-located antennas. Wingtip mounted comm and vor antennas
     share this risk.
 
     Some avionics not designed in the spirit and intent
     of DO160 suggestions for immunity to bus noises may
     also exhibit vulnerability to strobes or other sources.
     This condition calls for adding filters to the victim's
     14v supply.
    Bob . . .
 
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		mrspudandcompany(at)veriz Guest
 
 
 
 
 
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				 Posted: Sun Nov 10, 2013 8:53 am    Post subject: Minimizing audio interference | 
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				 	  | Quote: | 	 		   3. Do not share a conductor with more than one load.
  
     . . . high on the list of design goals for the
     elegantly crafted airframe.
 
 | 	  
 
         Am I right in assuming that this refers to properly 
         fused wires from one of the busses and does not 
         include the fat wires wich carry most if not all the 
         loads in the aircraft.
 
         Roger
 
 --
 
 Do you have a slow PC? Try a Free scan http://www.spamfighter.com/SLOW-PCfighter?cid=sigen
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Sun Nov 10, 2013 11:17 am    Post subject: Minimizing audio interference | 
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				At 10:52 AM 11/10/2013, you wrote:
  <mrspudandcompany(at)verizon.net>
 
 3. Do not share a conductor with more than one load.
     . . . high on the list of design goals for the
     elegantly crafted airframe.
         Am I right in assuming that this refers to 
 properly        fused wires from one of the busses and does 
 not        include the fat wires wich carry most if not all 
 the        loads in the aircraft.
      Obviously, everything in the airplane
      requiring power and ground will have
      a lot of conductors in common.
 
      It's known that some accessories tend to
      be antagonists (high currents, noisy,
      trashy voltage transients, strong RF
      emitters, etc.) while other things tend
      to be potential victims (stuff that processes
      tiny signals).
 
      We're getting off into the weeds with the
      'shared conductors' terminology. When it comes
      to power distribution, all things
      electric 'share' conductors with each other.
      DO-160 or similar qualification protocols suggest
      means by which the most vulnerable of victims
      can get power from the noisiest of busses with
      little risk of difficulty.
 
      99% of noise problems are founded on
      a very limited range of installation issues
      NONE of which have to do with twisting feeders,
      co-location of coax cables in wire bundles,
      or failure to include any sort of 'filter' on
      either a victim or antagonist . . .
 
      We've discussed the high order probabilities for
      noise in either transmitted or received signals
      when victim grounds that should be centralized
      on the panel get tied down somewhere else.
 
      A second order risk is seen when levels of
      transmitted RF rise to unusual levels in the
      vicinity of tha panel. This condition can present
      when the antenna is too close to the equipment
      installed . . . or a coax shield has detached
      in a connector causing the entire feedline to
      become a radiator.
 
      "Shared conductors" is not a good way to talk
      about a noise issue. You have a victim, an
      antagonist and a PROPAGATION MODE. Breaking
      the propagation mode is the path to noise-free
      Nirvana.
 
    Bob . . .
 
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		user9253
 
 
  Joined: 28 Mar 2008 Posts: 1944 Location: Riley TWP Michigan
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				 Posted: Sun Nov 10, 2013 7:46 pm    Post subject: Re: Minimizing audio interference | 
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				 	  | Quote: | 	 		  "Shared conductors" is not a good way to talk 
 about a noise issue. | 	  
 What if we say that audio signals should not share conductors with other loads?  An audio signal is unlikely to share a positive 12 volt wire.  But many audio signals use ground as a common path in their circuit.  A problem arises when other loads share the same ground conductor as the audio circuit.
 Joe
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Sun Nov 10, 2013 8:27 pm    Post subject: Minimizing audio interference | 
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				At 09:46 PM 11/10/2013, you wrote:
   	  | Quote: | 	 		  --> AeroElectric-List message posted by: "user9253" <fransew(at)gmail.com>
 
  
  > "Shared conductors" is not a good way to talk 
  > about a noise issue.
 
  What if we say that audio signals should not share conductors with other loads?  An audio signal is unlikely to share a positive 12 volt wire.  But many audio signals use ground as a common path in their circuit.  A problem arises when other loads share the same ground conductor as the audio circuit.
  Joe | 	  
    "Audio signals" are not "loads". All devices
    in the airplane share a common 12v supply bus.
    Eventually, ALL grounds come together too.
    Study up on the 'ground loop' phenomenon illustrated
    in part here.
 
   http://tinyurl.com/6w87rvb
 
    The design task is to re-ground those devices
    marked 
 
  [img]cid:.0[/img]
 
    such that their shared grounds do not inject
    noises.  Everybody needs a ground that's
    ultimately common with all other grounds.
    It's WHERE the grounds are placed and
    how they come together that produces the
    recipe for success.
 
    In the targets we used to build at Beech
    there were three ground systems. Power,
    analog and digital. Just as everything
    comes to ground at the forest of tabs in
    Figure Z-15, so too did all the grounds
    in the target come to a common point in the
    power distribution box . . . but what happened
    to them along the way determines their
    probability of offering in ingress point
    for noise into a potential victim.
 
    Bob . . . 
    
 
  
  
    Bob . . .
 
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		user9253
 
 
  Joined: 28 Mar 2008 Posts: 1944 Location: Riley TWP Michigan
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				 Posted: Mon Nov 11, 2013 6:30 am    Post subject: Re: Minimizing audio interference | 
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				I like it that Z15-3.1 shows not only the right way, but also the wrong way to ground devices.  I understand that earphones and microphones should not be grounded locally, but should only be grounded at the panel end (intercom or radio).
   I am a little confused with the engine sensors.  Grounding might be different for different types of sensors and their display (EMS or steam gauge).  Some sensors are grounded automatically by nature of their construction and mounting.  But for sensors that have isolated ground, I assume that the ground  wire should terminate at the EMS or display device and not at the engine case.  Of course always follow the manufactures installation instructions.
 Joe
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Mon Nov 11, 2013 11:07 am    Post subject: Minimizing audio interference | 
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				At 08:30 AM 11/11/2013, you wrote:
   	  | Quote: | 	 		  --> AeroElectric-List message posted by: "user9253" <fransew(at)gmail.com>
 
  I like it that Z15-3.1 shows not only the right way, but also the wrong way to ground devices.  I understand that earphones and microphones should not be grounded locally, but should only be grounded at the panel end (intercom or radio).
    I am a little confused with the engine sensors.  Grounding might be different for different types of sensors and their display (EMS or steam gauge).  Some sensors are grounded automatically by nature of their construction and mounting. | 	  
     Yes. Many oil pressure, oil temperature, CHT, EGT sensors are
     guilty of 'local grounding' . . . and for the manner in which they
     were originally intended to be used . . . it didnt' matter.
 
   	  | Quote: | 	 		  |   But for sensors that have isolated ground, I assume that the ground  wire should terminate at the EMS or display device and not at the engine case.  Of course always follow the manufactures installation instructions. | 	  
     Oh, absolutely. But absent a end-to-end design goal,
     one has to play the DIY integration game. One useful
     way to deal with a locally grounded signal source
     looks like this:
 
  [img]cid:.0[/img] 
    There are low cost integrated circuits that do the
    task of making remote voltage measurements across
    hostile environments. Alternatively, one can take all
    grounds for the instrument to the crankcase.  The same
    game is played in audio systems. I did the specification
    for design of an intercom system on the Lears that
    coupled all stations together by way of a transformer
    coupled, twisted pair . . . Intercoms scattered about
    the airplane could be grounded locally for power and
    control without the worry of noises on the ground-
    differences finding their way into the audio.
 
  
    Bob . . .
 
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		bob.verwey(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Mon Nov 11, 2013 11:44 pm    Post subject: Minimizing audio interference | 
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				Bob N, for us neophytes, please enlighten us on the triangular device in your sketch.
 
 Best...  
 Bob Verwey
 
 IO 470  A35 Bonanza  ZU-DLW
 
   
  
 
 On 11 November 2013 21:05, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com (nuckolls.bob(at)aeroelectric.com)> wrote:
    	  | Quote: | 	 		    At 08:30 AM 11/11/2013, you wrote:
   	  | Quote: | 	 		  --> AeroElectric-List message posted by: "user9253" <fransew(at)gmail.com (fransew(at)gmail.com)>
 
  I like it that Z15-3.1 shows not only the right way, but also the wrong way to ground devices.  I understand that earphones and microphones should not be grounded locally, but should only be grounded at the panel end (intercom or radio).
    I am a little confused with the engine sensors.  Grounding might be different for different types of sensors and their display (EMS or steam gauge).  Some sensors are grounded automatically by nature of their construction and mounting. | 	  
     Yes. Many oil pressure, oil temperature, CHT, EGT sensors are
     guilty of 'local grounding' . . . and for the manner in which they
     were originally intended to be used . . . it didnt' matter.
 
   	  | Quote: | 	 		  |   But for sensors that have isolated ground, I assume that the ground  wire should terminate at the EMS or display device and not at the engine case.  Of course always follow the manufactures installation instructions. | 	  
     Oh, absolutely. But absent a end-to-end design goal,
     one has to play the DIY integration game. One useful
     way to deal with a locally grounded signal source
     looks like this:
 
  [img]cid:.0[/img] 
    There are low cost integrated circuits that do the
    task of making remote voltage measurements across
    hostile environments. Alternatively, one can take all
    grounds for the instrument to the crankcase.  The same
    game is played in audio systems. I did the specification
    for design of an intercom system on the Lears that
    coupled all stations together by way of a transformer
    coupled, twisted pair . . . Intercoms scattered about
    the airplane could be grounded locally for power and
    control without the worry of noises on the ground-
    differences finding their way into the audio.
 
  
    Bob . . .
    | 	 
 
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Tue Nov 12, 2013 7:29 am    Post subject: Minimizing audio interference | 
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				At 03:43 AM 11/12/2013, you wrote:
  
     Jay is correct. The "operational amplifier" has a rich
     history in the evolution of electronics. Check out
     the articles on Wikipedia about George Philbrick,
     Bob Widlar, Jim Williams, and Bob Pease just to
     name a few of the colorful pioneers of the electronic
     arts and sciences.
 
     The op-amp comes in many flavors and sizes tailored
     to a constellation of tasks. I cut my op-amp teeth about
     1962 on this vacuum tube version that sold for a couple hundred
     dollars in 2013 money . . .
 
  
  [img]cid:.0[/img]
     
     I doubt that there were more than a few dozen
     products available.
 
     The last op-amp I stuck to a board looked like
     a little brick of plastic about the size of a match
     head . . .
 
  [img]cid:.1[/img]
 
    . . . and costs about $2. The Digikey site offers
    over 30,000 variations on the theme. We've come
    a long way baby . . .
 
  
    Bob . . .
 
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