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		JL2A
 
 
  Joined: 07 Apr 2015 Posts: 113 Location: Australia
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				 Posted: Mon Aug 15, 2016 2:37 am    Post subject: Hard Starting CJ | 
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				We have operated 6 different HS6As over the years and this one is by far the hardest to start, when ambient temperatures are below 15°C or so
 
 Primer: the little 'atomizer' on supercharger inlet may be blocked/missing
 
 Shower of sparks: it works, at least, as with magnetos at 0 the engine will still fire. Could it be weak though? In need of overhaul perhaps?
 
 Carb: I don't know?! My instincts are it is not this as once it is running and warm everything is fine
 
 Battery: Tests above 28 volts
 
 Anyone have any other suggestions?
 
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		dsavarese0812(at)bellsout Guest
 
 
 
 
 
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				 Posted: Mon Aug 15, 2016 4:15 am    Post subject: Hard Starting CJ | 
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				Regarding the shower of sparks, I have seen this problem many times over 
 the years where either an M14 or Huosai engine has become difficult to 
 start. One of the things I would definitely try is testing thestarting 
 coil/shower of sparksthis way and applies to both the Huosai and M14 
 engines.  You will need another person to help you with this:
 1 - Make sure the main air valve is off
 2 - Deplete the air in the pneumatic system FORWARD of the main air 
 valve by squeezing the brake handle until you can no longer hear the 
 "swoosh" sound when you release the brake handle.
 3 - With the mags off, remove the mag cover from the left mag.  Then 
 remove the starting coil wire from the distributor cap by loosening the 
 staking screw on the underside of the cap closest to the center of the 
 distributor cap.  Now gently pull out the starting coil wire.
 4 - Next, have the person assisting you hold the starting coil wire with 
 a pair of _insulated pliers_ with the end of thewire about 1/2"-3/8" 
 away from any metal on the engine.
 5 - In the cockpit, turn on the BATTERY and IGNITION switches and press 
 the START BUTTON. The engine will not rotate because you have depleted 
 the air in the systemthat would normally be injected into the air start 
 distributor and air injectors. Observe the spark from the starting coil 
 wire between the end of the wire and the metal/ground. It should 
 normally jump about 3/8-1/2". If it does notand you have to move the 
 wire closer to ground to get the spark to jump to ground, remove the 
 starting coil wire from starting coil and pull the wire out of its loom. 
 This wire is a 7mm twisted, metal core wire.  You can sometimes find a 
 suitable length of 7 mm wire at a local small engine shop (lawn mower 
 and lawn tractor repair shop) or you can order it on-line at 
 http://www.mfgsupply.com/24-8775.html. Many times the original rubber 
 wire cover becomes brittle and cracks and thus arcs to ground inside of 
 the braided shield. If it arcs to ground inside the shield, then 
 obviously the spark from the starting coil will not reach the 
 distributor cap, rotor or spark plugs.
 6 - Lastly, you can also open up the cover on the starting coil and find 
 the points. Sometimes these points willbuild a mound on one side. This 
 mound can be removed with a point file. There is also a small thumb 
 wheel which adjusts the pointgap for the maximum spark. You canadjust 
 for max spark while one person holds the starting coil wire close to 
 ground and turns the thumb wheel (you can do this on the CJ, but not the 
 52 because of the starting coil's location) and the other person in the 
 cockpit is pressing the START button, just like when you were testing 
 it. To accomplish this on the 52, one must remove the starting coil 
 "box" from the back side of the firewall andperform the adjustment of 
 the points on the bench. You will need a 24V battery on the bench to 
 test the starting coil. No other way to do iton the 52.
 
 Hope this helps. MOST IMPORTANTLY, be certain to deplete the air in the 
 system with the main air valve off BEFORE you press the START button to 
 prevent any rotation of the engine/propeller.
 Dennis
 
 A. Dennis Savarese
 334-546-8182 (mobile)
 www.yak-52.com
 Skype - Yakguy1
 
 On 8/15/2016 6:37 AM, JL2A wrote:
  	  | Quote: | 	 		   
 
  We have operated 6 different HS6As over the years and this one is by far the hardest to start, when ambient temperatures are below 15°C or so
 
  Primer: the little 'atomizer' on supercharger inlet may be blocked/missing
 
  Shower of sparks: it works, at least, as with magnetos at 0 the engine will still fire. Could it be weak though? In need of overhaul perhaps?
 
  Carb: I don't know?! My instincts are it is not this as once it is running and warm everything is fine
 
  Battery: Tests above 28 volts
 
  Anyone have any other suggestions?
 
 
  Read this topic online here:
 
  http://forums.matronics.com/viewtopic.php?p=459506#459506
 
 
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		draftsjust417(at)gmail.co Guest
 
 
 
 
 
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				 Posted: Mon Aug 15, 2016 5:58 pm    Post subject: Hard Starting CJ | 
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				This may not be the culprit, but it certainly wouldn't hurt to give the
 spark plugs a thorough inspection & cleaning.
 Again, not likely to be the main culprit, but I've found it a relatively
 easy chore and freshly cleaned plugs will only help.
 
 My 2 cents worth,
 
 Justin
 N280NC
 
 On Mon, Aug 15, 2016 at 5:14 AM, A. Dennis Savarese <
 dsavarese0812(at)bellsouth.net> wrote:
 
 [quote] 
  dsavarese0812(at)bellsouth.net>
 
  Regarding the shower of sparks, I have seen this problem many times over
  the years where either an M14 or Huosai engine has become difficult to
  start. One of the things I would definitely try is testing thestarting
  coil/shower of sparksthis way and applies to both the Huosai and M14
  engines.  You will need another person to help you with this:
  1 - Make sure the main air valve is off
  2 - Deplete the air in the pneumatic system FORWARD of the main air valve
  by squeezing the brake handle until you can no longer hear the "swoosh"
  sound when you release the brake handle.
  3 - With the mags off, remove the mag cover from the left mag.  Then
  remove the starting coil wire from the distributor cap by loosening the
  staking screw on the underside of the cap closest to the center of the
  distributor cap.  Now gently pull out the starting coil wire.
  4 - Next, have the person assisting you hold the starting coil wire with a
  pair of _insulated pliers_ with the end of thewire about 1/2"-3/8" away
  from any metal on the engine.
  5 - In the cockpit, turn on the BATTERY and IGNITION switches and press
  the START BUTTON. The engine will not rotate because you have depleted the
  air in the systemthat would normally be injected into the air start
  distributor and air injectors. Observe the spark from the starting coil
  wire between the end of the wire and the metal/ground. It should normally
  jump about 3/8-1/2". If it does notand you have to move the wire closer to
  ground to get the spark to jump to ground, remove the starting coil wire
  from starting coil and pull the wire out of its loom. This wire is a 7mm
  twisted, metal core wire.  You can sometimes find a suitable length of 7 mm
  wire at a local small engine shop (lawn mower and lawn tractor repair shop)
  or you can order it on-line at http://www.mfgsupply.com/24-8775.html.
  Many times the original rubber wire cover becomes brittle and cracks and
  thus arcs to ground inside of the braided shield. If it arcs to ground
  inside the shield, then obviously the spark from the starting coil will not
  reach the distributor cap, rotor or spark plugs.
  6 - Lastly, you can also open up the cover on the starting coil and find
  the points. Sometimes these points willbuild a mound on one side. This
  mound can be removed with a point file. There is also a small thumb wheel
  which adjusts the pointgap for the maximum spark. You canadjust for max
  spark while one person holds the starting coil wire close to ground and
  turns the thumb wheel (you can do this on the CJ, but not the 52 because of
  the starting coil's location) and the other person in the cockpit is
  pressing the START button, just like when you were testing it. To
  accomplish this on the 52, one must remove the starting coil "box" from the
  back side of the firewall andperform the adjustment of the points on the
  bench. You will need a 24V battery on the bench to test the starting coil
 
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		JL2A
 
 
  Joined: 07 Apr 2015 Posts: 113 Location: Australia
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				 Posted: Mon Aug 15, 2016 11:57 pm    Post subject: Re: Hard Starting CJ | 
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				Thanks Dennis, tested the starting coil and very strong spark, both from end of lead and then tested it installed in cap. All good.
 
 Plugs are brand new.
 
 Will start on the fuel side... primer system first
 
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		dsavarese0812(at)bellsout Guest
 
 
 
 
 
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				 Posted: Tue Aug 16, 2016 3:34 am    Post subject: Hard Starting CJ | 
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				The attachment kicked the email back.  I will send it directly to your email address.
 Dennis
 
       
 ----- Forwarded Message -----
  From: A. Dennis Savarese <dsavarese0812(at)bellsouth.net>
  To: "yak-list(at)matronics.com" <yak-list(at)matronics.com> 
  Sent: Tuesday, August 16, 2016 7:20 AM
  Subject: Re: Re: Hard Starting CJ
   
  
 That's good.
 
 When you check the primer lines, be sure to check the hose from the firewall to the 90 degree standoff mounted on the #2 cylinder intake tube.  I have seen many of them deteriorated and cracked and actually leaking fuel when the primer is depressed.  VERY dangerous!  Especially with a hot engine.  As you probably know, there is a hard line from the 90 degree stand-off on the #2 cylinder intake tube to the primer input into the super charger section.  I have seen the male end on the super charger (where the B nut attaches) corroded and blocking the inlet.  So check it out that way.
 
 The other thing that many people with hard starting M14's our Huosai engines don't think about is the position of the rotor finger when the engine is suppose to fire.  As you know, the leading finger on the rotor fires each plug under normal operation.  The trailing finger is the starting coil finger.  Using your magneto timing box, connect one side of it to the left mag points just like you would do when you are timing the mag.  Now pull the prop through until reaching TDC on #4 cylinder.  Next, turn the prop backwards about 30-40 degrees and then bring it forward until the timing box buzzes or beeps or whatever your timing box is suppose to do when the points open.  Now look at the position of the leading finger on the rotor.  It should be pointing DIRECTLY at the scribe mark on the flat surface of the mag just past the high voltage stick in the counter clockwise direction.  I'm including a drawing which point out where this is if you having paid attention to it in the past.  I use a 6" metal ruler and place it between the center of the rotor, over the leading finger and then look to see if it is 100% in line with the scribe mark.  If it is not, loosen the 3 screws holding the rotor and position it so the finger is directly in line with the scribe mark.  Tighten the screws.  Be sure to look directly down on the ruler or straight edge and not from the side to line up the 3 points mentioned.
 
 What you are doing is making certain the fingers on the rotor are positioned so when the mag fires the finger is directly in line with the contact point in the magneto distributor cap.  Also another thing to check is the starting coil finger length.  If it looks short and too stubby, it may not be close enough to the contact point in the cap.  Any air gap adds resistance to the circuit and thus reduces the voltage that ultimately will get to the spark plug.  Believe it or not, this simple adjustment is VERY important to proper operation of the magneto for both the starting and running.
 
 Dennis
        From: JL2A <info(at)flyingwarbirds.com.au> To: yak-list(at)matronics.com  Sent: Tuesday, August 16, 2016 3:57 AM Subject: Re: Hard Starting CJ  
  --> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>Thanks Dennis, tested the starting coil and very strong spark, both from end of lead and then tested it installed in cap. All good.Plugs are brand new.Will start on the fuel side... primer system firstRead this topic online here:http://forums.matronics.com/viewtopic.php?p=459540#459540http://forums.matronics.com[/url]htt                     -Mat16_0_ym19_1_1471343184948_15460" rel="nofollow" shape="rect" target="_blank" href="http://www.matronics.com/contribution">http://www.matronics========================
 
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		dougsappllc(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Tue Aug 16, 2016 6:55 am    Post subject: Hard Starting CJ | 
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				Anatole,When it does start does it idle smoothly?  
 On Tue, Aug 16, 2016 at 12:57 AM, JL2A <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)> wrote:
  	  | Quote: | 	 		  --> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>
  
  Thanks Dennis, tested the starting coil and very strong spark, both from end of lead and then tested it installed in cap. All good.
  
  Plugs are brand new.
  
  Will start on the fuel side... primer system first
  
  
  
  
  Read this topic online here:
  
  http://forums.matronics.com/viewtopic.php?p=459540#459540
  
  
  
  
  
  
  
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		Lancer
 
  
  Joined: 21 Apr 2016 Posts: 30 Location: Cairns, Australia
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				 Posted: Tue Aug 16, 2016 4:58 pm    Post subject: Re: Hard Starting CJ | 
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				A couple of things I have found with the HS6 engine re hard starting....
 
 Primer atomizer nozzle blocked.......There are 4 small drillings inside the nozzle which can and do become blocked over time. It's a bitch to remove but could very well be the culprit. I have seen some engines refuse to start without 30 odd pumps of the primer which is a good indicator that the fuel isn't getting through.
 
 Ignition timing out.......It's a bit more involved to check and set but if it is out then this could very well be your culprit. I have checked a few engines and every one I have checked have been out.....Some WAY off so it pays to check!!  Once the timing was correctly set they are a totally different engine!!
 
 Call me if you need to
 
 Regards,
 
 Lance
 
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		JL2A
 
 
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		dsavarese0812(at)bellsout Guest
 
 
 
 
 
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				 Posted: Wed Aug 17, 2016 3:41 am    Post subject: Hard Starting CJ | 
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				Yes, the finger on the rotor.  I really don't know what the "normal" 
 length is. Maybe Doug Sapp could measure the length of the fingers on a 
 new rotor and post it to the List for us.
 Dennis
 
 A. Dennis Savarese
 334-546-8182 (mobile)
 www.yak-52.com
 Skype - Yakguy1
 
 On 8/17/2016 5:45 AM, JL2A wrote:
  	  | Quote: | 	 		   
 
  Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?
 
  Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.
 
 
  Read this topic online here:
 
  http://forums.matronics.com/viewtopic.php?p=459573#459573
 
 
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		dougsappllc(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Wed Aug 17, 2016 4:37 pm    Post subject: Hard Starting CJ | 
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				Rotor fingers:One extends 3.87mm out of the porcelain.
 The other 2.97mm. 
 This is a new unused rotor.
 Doug
 On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
  	  | Quote: | 	 		  --> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)>
  
  Yes, the finger on the rotor.  I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us.
  Dennis
  
  A. Dennis Savarese
  [url=tel:334-546-8182]334-546-8182[/url] (mobile)
  www.yak-52.com
  Skype - Yakguy1
  
  On 8/17/2016 5:45 AM, JL2A wrote:
   	  | Quote: | 	 		   --> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>
  
  Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?
  
  Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.
  
  
  
  
  Read this topic online here:
  
  http://forums.matronics.com/viewtopic.php?p=459573#459573
  
  
  
  
  
  
  
  
  
  
  
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		dsavarese0812(at)bellsout Guest
 
 
 
 
 
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				 Posted: Thu Aug 18, 2016 3:23 am    Post subject: Hard Starting CJ | 
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				Doug,
 Do you remember which finger was the longer 3.87mm?  If you can reference it by pointing the two rotors up (north), then left or right, that would be a great help.
 Thanks so much.
 Dennis
 
        From: doug sapp <dougsappllc(at)gmail.com>
  To: yak-list(at)matronics.com 
  Sent: Wednesday, August 17, 2016 8:34 PM
  Subject: Re: Re: Hard Starting CJ
   
  
 Rotor fingers:One extends 3.87mm out of the porcelain.
 The other 2.97mm. 
 This is a new unused rotor.
 Doug
 On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
  	  | Quote: | 	 		  --> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)>
  
  Yes, the finger on the rotor.  I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us.
  Dennis
  
  A. Dennis Savarese
  [url=]334-546-8182[/url] (mobile)
  www.yak-52.com
  Skype - Yakguy1
  
  On 8/17/2016 5:45 AM, JL2A wrote:
   	  | Quote: | 	 		   --> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>
  
  Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?
  
  Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.
  
  
  
  
  Read this topic online here:
  
  http://forums.matronics.com/vi ewtopic.php?p=459573#459573
  
  
  
  
  
  
  
  
  
  
  
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		dougsappllc(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Thu Aug 18, 2016 7:14 am    Post subject: Hard Starting CJ | 
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				Dennis and all,The CJ rotor has one finger which is embedded in white porcelain, the other is embedded in the red Bakelite.  If finger up, the finger on the left is the longest (at)3.87 protruding out of the porcelain.
 On Thu, Aug 18, 2016 at 4:22 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
  	  | Quote: | 	 		  Doug,
 Do you remember which finger was the longer 3.87mm?  If you can reference it by pointing the two rotors up (north), then left or right, that would be a great help.
 Thanks so much.
 Dennis
 
        From: doug sapp <dougsappllc(at)gmail.com (dougsappllc(at)gmail.com)>
  To: yak-list(at)matronics.com (yak-list(at)matronics.com) 
  Sent: Wednesday, August 17, 2016 8:34 PM
  Subject: Re: Re: Hard Starting CJ
   
  
 Rotor fingers:One extends 3.87mm out of the porcelain.
 The other 2.97mm. 
 This is a new unused rotor.
 Doug
 On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote:
  	  | Quote: | 	 		  --> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)>
  
  Yes, the finger on the rotor.  I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us.
  Dennis
  
  A. Dennis Savarese
  334-546-8182 (mobile)
  www.yak-52.com
  Skype - Yakguy1
  
  On 8/17/2016 5:45 AM, JL2A wrote:
   	  | Quote: | 	 		   --> Yak-List message posted by: "JL2A" <info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>
  
  Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?
  
  Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.
  
  
  
  
  Read this topic online here:
  
  http://forums.matronics.com/vi ewtopic.php?p=459573#459573
  
  
  
  
  
  
  
  
  
  
  
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		dsavarese0812(at)bellsout Guest
 
 
 
 
 
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				 Posted: Thu Aug 18, 2016 7:25 am    Post subject: Hard Starting CJ | 
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				Thanks Doug.
 Dennis
 
        From: doug sapp <dougsappllc(at)gmail.com>
  To: yak-list(at)matronics.com 
  Sent: Thursday, August 18, 2016 11:13 AM
  Subject: Re: Re: Hard Starting CJ
   
  
 Dennis and all,The CJ rotor has one finger which is embedded in white porcelain, the other is embedded in the red Bakelite.  If finger up, the finger on the left is the longest (at)3.87 protruding out of the porcelain.
 
 On Thu, Aug 18, 2016 at 4:22 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote: 	  | Quote: | 	 		  Doug,
 Do you remember which finger was the longer 3.87mm?  If you can reference it by pointing the two rotors up (north), then left or right, that would be a great help.
 Thanks so much.
 Dennis
        From: doug sapp <dougsappllc(at)gmail.com (dougsappllc(at)gmail.com)> To: yak-list(at)matronics.com (yak-list(at)matronics.com)  Sent: Wednesday, August 17, 2016 8:34 PM Subject: Re: Re: Hard Starting CJ  
  Rotor fingers:One extends 3.87mm out of the porcelain.
 The other 2.97mm. 
 
 This is a new unused rotor.
 
 Doug
 
 On Wed, Aug 17, 2016 at 4:41 AM, A. Dennis Savarese <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)> wrote: 	  | Quote: | 	 		  | --> Yak-List message posted by: "A. Dennis Savarese" <dsavarese0812(at)bellsouth.net (dsavarese0812(at)bellsouth.net)>  Yes, the finger on the rotor.  I really don't know what the "normal" length is. Maybe Doug Sapp could measure the length of the fingers on a new rotor and post it to the List for us. Dennis  A. Dennis Savarese info(at)flyingwarbirds.com.au (info(at)flyingwarbirds.com.au)>  Thanks Dennis I'll check it out. When you say 'starting coil finger length' you mean the finger on the rotor? What is normal & undesirable length?  Hi Doug, yes it's ops normal once started. I suspect fuel primer atomizer as I've had this before but will check magneto finger position while I'm at it.     Read this topic online here:  http://forums.matronics.com/vi ewtopic.php?p=459573#459573             | 	     ==== ============================== == List" rel="noreferrer" target="_blank">http://www. matronics.com/Navig ator?Yak-List ==== ============================== ==  FORUMS - eferrer" target="_blank">http://forums. matronics.com ==== ============================== == WIKI - errer" target="_blank">http://wiki. matronics.com ==== ============================== == b Site -           -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www. matronics.com/contr ibution ==== ============================== ==    
 
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		JL2A
 
 
  Joined: 07 Apr 2015 Posts: 113 Location: Australia
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				 Posted: Sun Mar 19, 2017 2:12 pm    Post subject: Re: Hard Starting CJ | 
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				I forgot to thank all that contributed to this post!
 
 It was a blocked primer nozzle. Stupidly I have had this before years ago and figured it out straight away.. this time it was an 'overhauled' engine, so I didn't even think of this being the culprit again.
 
 Starts beautifully, even on 20atm!
 
 Cheers
 
 Anatole
 
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		Harv
 
 
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		JL2A
 
 
  Joined: 07 Apr 2015 Posts: 113 Location: Australia
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				 Posted: Thu Apr 06, 2017 2:36 am    Post subject: Re: Hard Starting CJ | 
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				I don't have a pic right now but look at the top of the engine, between the intake manifolds there will be a line coming out - stock is a rigid yellow line but some have been replaced by flexible hose. Not to be confused by the manifold pressure line, which is flexible hose all the way.. not sure if this helps! Will try and get pic
 
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