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		jaydub
 
 
  Joined: 07 Jan 2020 Posts: 74
 
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				 Posted: Wed Apr 05, 2023 3:24 pm    Post subject: primer bulb and pulse line | 
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				In addition to the fuel line question I just posed, what primer bulb has held up well? The one I had in my CGS Hawk years ago got a crack and the fuel line was sucking in air so the engine quit in flight. I was able to squeeze the bulb to get fuel to the engine to restart and I kept squeezing until I got back to the airstrip with fuel running down my arm. Is there a quality one recommended?
 
 Also, what pulse line size/material is recommended these days for the single carb mikuni pulse pump?
 
 Thanks again,
 Jay
 
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		ridefst
 
 
  Joined: 18 Oct 2019 Posts: 16 Location: Ohio
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				 Posted: Thu Apr 06, 2023 3:41 am    Post subject: Re: primer bulb and pulse line | 
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				I've heard various stories about those primer bulbs deteriorating internally, and sometimes blocking fuel flow completely.  I'd avoid them.
 If you have an electrical system an electric pulse pump like Steve mentioned is great, or else a push/pull hand primer pump.
 
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		stuart(at)harnerfarm.net Guest
 
 
 
 
 
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				 Posted: Thu Apr 06, 2023 5:27 am    Post subject: primer bulb and pulse line | 
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				My kit came with the bulb and some tee-'s.
 
 The bulb goes in the main fuel line and you put a tee in before and one 
 after the bulb. Then run a short piece of hose between the tee's.
 
 In this configuration you have to pinch the bypass line when using the 
 primer.
 
 The idea was that if the check valve failed and blocked flow through the 
 bulb the engine could still pull through fuel through the loop.
 
 I was told that there was at least one occurrence of an engine out 
 caused by an internal failure of the bulb. Maybe more.
 
 There wasn't any discussion of the bulb failing on the outside, but 
 considering they look like off the shelf primers for boats it wouldn't 
 surprise me.
 
 The push/pull primers would certainly work but would require using tee's 
 and pinching the main line while priming as they shut off the flow when 
 closed and locked. I don't think you could rely on passing fuel through 
 them for regular flight.
 
 Here is a picture of how it is set up. The original hose was just plain 
 clear plastic but it was getting hard after a few months so I went to 
 the snowmobile shop and got some urethane hose which is not clear but 
 you can still see the fuel inside. It will last a year of two before 
 needing replacement.
 
 Another option is just plain automotive black rubber fuel hose. Lasts a 
 lot longer but you can't see the fuel through it.
 
 Stuart
 
 On 4/5/23 18:23, Jay Dub wrote:
  	  | Quote: | 	 		   
 
  In addition to the fuel line question I just posed, what primer bulb has held up well? The one I had in my CGS Hawk years ago got a crack and the fuel line was sucking in air so the engine quit in flight. I was able to squeeze the bulb to get fuel to the engine to restart and I kept squeezing until I got back to the airstrip with fuel running down my arm. Is there a quality one recommended?
 
  Also, what pulse line size/material is recommended these days for the single carb mikuni pulse pump?
 
  Thanks again,
  Jay
 
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		jaydub
 
 
  Joined: 07 Jan 2020 Posts: 74
 
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				 Posted: Thu Apr 06, 2023 7:22 am    Post subject: primer bulb and pulse line | 
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				Hi Again all,
 I appreciate the replies. The reason I want the bulb is in case the pulse pump goes kaput in flight. Having it reachable in my CGS Hawk could have been a lifesaver as I was over a large mature woods (couldn't have landed anywhere but in >100' tall trees) but since I could pump it by hand I was able to do a restart and safely fly back to our airstrip. I'm building my plane very light and I won't have electric so an electric pump is not an option. Yes, I learned the hard way about the bulb cracking then I learned later that the fuel lines and bulb should be replaced annually. While I can be frugal, fuel lines, filter, and bulb are cheap insurance. I hadn't heard of primer bulbs getting blocked so Stuart's solution with a bypass makes sense. The bulb that came with my CGS Hawk kit in 91 wasn't a good quality bulb hence my asking if anyone knows of a good quality one. The bulb that came with the Kolb kit I purchased is for a blood pressure cuff and I don't see how I could even make that work (only has an outlet and no inlet barb) plus it's extremely low quality.  That may have come from the previous owner, not Kolb. For engine starting I'm not a fan of the push-pull primers and I will be using the Bing enriching circuit instead but to each their own on that. 
 
 I did look through my kit materials last night after sending the email and I found I do have a bunch of "Superthane Ester 1/4" ID x 3/8" OD" tubing that must have come from Kolb. I'll probably use that to begin with as it's never had fuel in it, it's quite supple, and it's not been outside to get UV. Since it's so supple I think I should use a stiffer tubing for the pulse line.
 
 Jay
  
  
  
 
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		Ceengland
 
 
  Joined: 11 Oct 2020 Posts: 394 Location: MS
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				 Posted: Thu Apr 06, 2023 7:43 am    Post subject: primer bulb and pulse line | 
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				On 4/6/2023 10:22 AM, Jay Dub wrote:
  	  | Quote: | 	 		   
 
  Hi Again all,
  I appreciate the replies. The reason I want the bulb is in case the pulse pump goes kaput in flight. Having it reachable in my CGS Hawk could have been a lifesaver as I was over a large mature woods (couldn't have landed anywhere but in >100' tall trees) but since I could pump it by hand I was able to do a restart and safely fly back to our airstrip. I'm building my plane very light and I won't have electric so an electric pump is not an option. Yes, I learned the hard way about the bulb cracking then I learned later that the fuel lines and bulb should be replaced annually. While I can be frugal, fuel lines, filter, and bulb are cheap insurance. I hadn't heard of primer bulbs getting blocked so Stuart's solution with a bypass makes sense. The bulb that came with my CGS Hawk kit in 91 wasn't a good quality bulb hence my asking if anyone knows of a good quality one. The bulb that came with the Kolb kit I purchased is for a blood pressure cuff and I don't see how I could even m!
    ake that work (only has an outlet and no inlet barb) plus it's extremely low quality.  That may have come from the previous owner, not Kolb. For engine starting I'm not a fan of the push-pull primers and I will be using the Bing enriching circuit instead but to each their own on that.
 
  I did look through my kit materials last night after sending the email and I found I do have a bunch of "Superthane Ester 1/4" ID x 3/8" OD" tubing that must have come from Kolb. I'll probably use that to begin with as it's never had fuel in it, it's quite supple, and it's not been outside to get UV. Since it's so supple I think I should use a stiffer tubing for the pulse line.
 
  Jay
 I have very limited experience with Rotax 2strokes, but I did have a 
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 little. I used the blue-green urethane tubing initially when I restored 
 an old Kolb Twinstar with a 503. I made a 'flop tube' with filtered, 
 weighted pickup to go in the tank, using the urethane tubing. Within a 
 year, the tubing rotted in two at the fitting inside the top of the 
 tank. I replaced the flop tube pickup with a bottom-feed on the tank (I 
 discovered that hoses that have fuel proof coverings are shockingly 
 expensive). I replaced all the blue line with quality black automotive 
 fuel line.
 
 I bought a ~$10 squeeze bulb during restoration, and it, too, rotted 
 within a year. Coming from the bigger/heavier experimental world, that 
 unnerved me as unacceptable performance for such critical items. After 
 researching the cost of quality squeeze bulbs, I elected to install a 
 clone of the Facet cube pump, and a little 4AH AGM battery. I had a bulb 
 primer on an outboard back in the early 1990s that was probably 20 years 
 old and still worked fine, but when I priced the 'brand name' primers 
 from Evinrude, Johnson, etc, they were more expensive than the 
 conversion to electric primer.
 
 One upside to electric is that you flip a switch and go back to flying, 
 instead of focusing on squeezing the bulb in flight.
 
 FWIW,
 
 Charlie
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