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Fuel tank leak might not be what you think.

 
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dmac7



Joined: 05 Apr 2019
Posts: 61
Location: Canada

PostPosted: Fri Feb 06, 2026 2:59 pm    Post subject: Fuel tank leak might not be what you think. Reply with quote

If one day you find your Europa with fuel leaking out as I did don't assume it's the fuel tank like I did.
I just completed a air pressure test at 2psi like the service bulletin suggests. At first pressure came down rather fast but a soap test revealed the capacitance gauge unit bolts were loose, tighten em up then it was not leaking at all.
So what caused the tank to empty out almost completely? Not sure yet maybe the sight gauge tube? I'm still working on that but the tank holds pressure.

I was so certain it was a tank crack I installed the aluminum oval lid as per Dave Disney/Miles McCullum's Mod 8, it is great to have access to inspect the tank so no regrets. One less obstacle.

Dwayne McAllister


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SPURPURA



Joined: 04 Apr 2015
Posts: 76
Location: KAPV

PostPosted: Sat Feb 07, 2026 3:21 am    Post subject: Re: Fuel tank leak might not be what you think. Reply with quote

Well I hope that my leak is what I think. If my tank gets 3/4 full the fuel level is up into the rubber filler hose and drips fuel. Replacing the hose clamp didn’t help so I’m going to replace the rubber filler hose today.

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_________________
N951EU - Tri-gear & 912ULS, N77EU- Tri-gear & 914
I'D RATHER HAVE A BOTTLE IN FRONT OF ME THAN A FRONTAL LABOTAMY.
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dmac7



Joined: 05 Apr 2019
Posts: 61
Location: Canada

PostPosted: Sat Feb 07, 2026 6:28 am    Post subject: Re: Fuel tank leak might not be what you think. Reply with quote

I hope it is what you think it is! My original 2" fill hose was not leaking but where the fuel pooled in the elbow it had degraded and was near failure, now have the aluminum elbow from a thoughtful Tim Ward ( Thanks Tim ).

The red strip rubber fill hose is actually fine if you replace it when it degrades.

If my fuel tank actually had a crack I would have used the Tech-Bond Solutions PTFE repair patch along with the mod - 8 tank inspection panel, allowing access to the internal space in the tank for inspection/repair. They claim the PTFE patch is resistant to all fuels and will last for ever. They take phone calls and support was good.

The other choice's plastic welding like Dave Disney did, or a tank replacement.


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ward.t(at)xtra.co.nz
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PostPosted: Sat Feb 07, 2026 7:51 am    Post subject: Fuel tank leak might not be what you think. Reply with quote

You are very welcome dmac. The smell was the giveaway for me, early after the first flight. In fact 23years ago!

Cheers TimSent from my iPadTim Ward
12 Waiwetu Street,
Fendalton,
Christchurch, 8052
New Zealand.
ward.t(at)xtra.co.nz
021 0640221
Quote:
On 7 Feb 2026, at 7:37 AM, dmac7 <dmac7(at)outlook.com> wrote:

--> Europa-List message posted by: "dmac7" <dmac7(at)outlook.com>

I hope it is what you think it is! My original 2" fill hose was not leaking but where the fuel pooled in the elbow it had degraded and was near failure, now have the aluminum elbow from a thoughtful Tim Ward ( Thanks Tim ).

The red strip rubber fill hose is actually fine if you replace it when it degrades.

If my fuel tank actually had a crack I would have used the Tech-Bond Solutions PTFE repair patch along with the mod - 8 tank inspection panel, allowing access to the internal space in the tank for inspection/repair. They claim the PTFE patch is resistant to all fuels and will last for ever. They take phone calls and support was good.

The other choice's plastic welding like Dave Disney did, or a tank replacement.


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