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		biglar
 
 
  Joined: 14 Jan 2006 Posts: 457
 
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				 Posted: Sun Oct 01, 2006 8:14 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				I mentioned a problem with Vamoose' redrive a bit ago, and  have been asked for more info, so I guess I should share it with all.  I'm  not really crazy about this, but.........
   
  I started the engine without the prop on a few weeks ago, and  it ran great.  NO OIL LEAKS ! ! !  I thought I was home free, and was  daydreaming about actually flying the thing, and wanted to get it in the air by  Nov. 15 - the 10th anniversary of receiving the kit from TOK.  I was really  going for it - working on it every day after work.
   
  So, I bolted the prop back on, safety wired it, and lit 'er  up.  The engine started to fire, then backfired or kicked back - or both -  and there was a loud bang and a jolt and the engine stopped.  Hitting the  starter didn't even wiggle the prop, so I shut everything off and tried hand  propping it.  Wouldn't move, so I tore that s.o.b. redrive off - again -  and tore it apart - again.  Here's a picture of what I found.  That  chain literally exploded.  I think that's more than a great plenty.   I've stubbornly worked thru several issues with that thing, and that's  enuf.  I don't want to fly in front of it, so it goes in the trash.   
   
  From here ??  I dunno yet.  I'm researching a couple  of other redrives, but it's too early to say yet.  I'll keep ya  posted.                                      Lar.
   
  Larry Bourne
 Palm Springs, CA
 Building Kolb Mk  III
 Vamoose
 www.gogittum.com
 
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 _________________ Larry Bourne
 
Palm Springs, CA
 
Building Kolb Mk IIIC
 
"Vamoose" | 
			 
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		Jim Baker
 
 
  Joined: 30 Mar 2006 Posts: 181 Location: Sayre, PA
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				 Posted: Sun Oct 01, 2006 9:31 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				 	  | Quote: | 	 		   Here's a picture of what I found. That chain 
  literally exploded.
 
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 Holy crap! Just for info...is either drive hub/gear cushioned on 
 the shaft or just bolted up solid?
 Jim Baker
 580.788.2779
 Elmore City, OK
 
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		biglar
 
 
  Joined: 14 Jan 2006 Posts: 457
 
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				 Posted: Mon Oct 02, 2006 5:04 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				It's solid, no cushioning.  The theory the mfr explained to me was that the 
 belly in the chain caused by centrifugal force would act as a cushion. 
 Maybe, but it was still at cranking speed - not much speed for centrifugal 
 force to be a factor.                    Lar.
 
 Larry Bourne
 Palm Springs, CA
 Building Kolb Mk III
 Vamoose
 www.gogittum.com
 ---
 
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 _________________ Larry Bourne
 
Palm Springs, CA
 
Building Kolb Mk IIIC
 
"Vamoose" | 
			 
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		John Hauck
 
  
  Joined: 09 Jan 2006 Posts: 4639 Location: Titus, Alabama (hauck's holler)
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				 Posted: Mon Oct 02, 2006 5:24 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				| It's solid, no cushioning.  The theory the mfr explained to me was 
 that the
 | belly in the chain caused by centrifugal force would act as a 
 cushion.
                      Lar.
 
 Larry:
 
 How many of these redrives in operation?
 
 Any idea how much time owners have accumulated on them?
 
 Are they designed specifically for VW engines?
 
 The 912ULS had a problem with gear box chatter at start up and idle, 
 even though it had a "ramp and dog" system same as the 912UL.  The 
 difference being compression ratio.  912UL, I think, is 9 or 9.5 to 1. 
 The 912ULS is 10.5 to one.  After 850 hours I installed the high 
 torque starter and slipper clutch.  The 912ULS became a docile engine, 
 even more so than the 912UL.
 
 I think what I am trying to say is, engines can behave quite violently 
 from torsional vibration, even when they are equipped to handle the 
 job.  A high compression engine, in particular, will not tolerate 
 torsional vibration when there is no system to absorb it, e.g., a 
 solid chain drive.  Not much absorbtion in chain drives.
 
 Sorry to hear of your continued problem.  Really takes the fun out of 
 building and hopefully flying your Kolb.
 
 Take care,
 
 john h
 mkIII
 
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 _________________ John Hauck
 
MKIII/912ULS
 
hauck's holler
 
Titus, Alabama | 
			 
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		Jim Baker
 
 
  Joined: 30 Mar 2006 Posts: 181 Location: Sayre, PA
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				 Posted: Mon Oct 02, 2006 5:57 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				 	  | Quote: | 	 		   It's solid, no cushioning.  The theory the mfr explained to me was that the 
  belly in the chain caused by centrifugal force would act as a cushion. 
  Maybe, but it was still at cranking speed - not much speed for centrifugal 
  force to be a factor.                    Lar.
 
 | 	  
 Well, that's a perpetuated lie (not from you, the Hy-Vo chain 
 community)....
 
 http://www.epi-eng.com/GBX-ChainDrv.htm
 
 Good info here. I feel for you in this effort, doing something no 
 one else has done isn't always easy. Obviously the chain was 
 overloaded which intimates a design flaw in material selection 
 (chain width, tooth pitch, static tension, alignment of sprokets, 
 etc). Was the chain tight enough to prevent tooth skipping? Just 
 random thoughts.....
 
 Obviously overloaded but, man, look at the off-road transfer 
 cases that use these things...some of those take a beating far 
 worse and live. I'd probably look at turning the chain drive into a 
 spur gear system....I didn't save your picture so wondering if 
 there was enough room to fit a bearing carrier between the 
 gears.  And searched the archives but didn't see it....who made 
 this PSRU?
 Jim Baker
 580.788.2779
 Elmore City, OK
 
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		jindoguy(at)gmail.com Guest
 
 
 
 
 
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				 Posted: Mon Oct 02, 2006 5:59 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				Larry, This is truly what the word bummer was invented to describe. Have you thought of adapting a Rotax gearbox to your engine? Might take a bit of machine work, but you'd have a proven drive with only the adaptation to de-bug. Just a thought. 
 
 Rick
 
 On 10/1/06, Larry Bourne <biglar(at)gogittum.com (biglar(at)gogittum.com)> wrote: 	  | Quote: | 	 		          I mentioned a problem with Vamoose' redrive a bit ago, and  have been asked for more info, so I guess I should share it with all.  I'm  not really crazy about this, but.........
   
  I started the engine without the prop on a few weeks ago, and  it ran great.  NO OIL LEAKS ! ! !  I thought I was home free, and was  daydreaming about actually flying the thing, and wanted to get it in the air by  Nov. 15 - the 10th anniversary of receiving the kit from TOK.  I was really  going for it - working on it every day after work.
   
  So, I bolted the prop back on, safety wired it, and lit 'er  up.  The engine started to fire, then backfired or kicked back - or both -  and there was a loud bang and a jolt and the engine stopped.  Hitting the  starter didn't even wiggle the prop, so I shut everything off and tried hand  propping it.  Wouldn't move, so I tore that s.o.b. redrive off - again -  and tore it apart - again.  Here's a picture of what I found.  That  chain literally exploded.  I think that's more than a great plenty.   I've stubbornly worked thru several issues with that thing, and that's  enuf.  I don't want to fly in front of it, so it goes in the trash.   
   
  From here ??  I dunno yet.  I'm researching a couple  of other redrives, but it's too early to say yet.  I'll keep ya  posted.                                      Lar.
   
  Larry Bourne
 Palm Springs, CA
 Building Kolb Mk  III
 Vamoose
 www.gogittum.com
 
    | 	  
 -- 
 Rick Girard
 "Ya'll drop on in"
 takes on a whole new meaning
 when you live at the airport.  [quote][b]
 
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		Rex Rodebush
 
  
  Joined: 10 Jan 2006 Posts: 209 Location: Branson West area, Missouri
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				 Posted: Mon Oct 02, 2006 7:56 am    Post subject: Re: Vamoose' Ex-Reduction Drive | 
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				Probably hit a torsional.  Undamped torsional vibration can increase extreamly fast to tremendous levels.  I've seen a 6" 4340 shaft snapped off on a compressor application and it happened in just a few seconds.
 
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		ceengland(at)bellsouth.ne Guest
 
 
 
 
 
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				 Posted: Mon Oct 02, 2006 8:30 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				Larry Bourne wrote:
 
  	  | Quote: | 	 		   
 
  It's solid, no cushioning.  The theory the mfr explained to me was 
  that the belly in the chain caused by centrifugal force would act as a 
  cushion. Maybe, but it was still at cranking speed - not much speed 
  for centrifugal force to be a factor.                    Lar.
 
  Larry Bourne
  Palm Springs, CA
  Building Kolb Mk III
  Vamoose
  www.gogittum.com 
 
 | 	  
 
 Find different drive maker that understands engineering & physics 
 instead of old wives' (hangar) tales. A 4 cyl engine has large torque 
 reversals between each power pulse. That's what breaks cranks on direct 
 drive auto conversions.
 For a chain drive with no torsion damping, think about the difference 
 between a weight hanging on a chain & the same weight if you repeatedly 
 jerk on the chain, timing the jerks so each jerk happens just as the 
 weight bottoms out. If you get the weight flying high enough, think 
 about the force on the chain as the weight 'hits bottom' the next time 
 you jerk the chain. You can break a very large chain with a very small 
 weight doing this.
 
 Charlie
 
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		eagle1(at)commspeed.net Guest
 
 
 
 
 
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				 Posted: Mon Oct 02, 2006 10:36 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				I can feel your frustration Larry. But like some of  the other members have said, I don't think you can have a direct power transfer  without some sort of slippage or shock absorbing unit. I'm certainly not an  expert of these re drives but many use cog belts. Have you given these a  thought?
         As Bald  Eagle
  [quote]   ---
 
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		John Hauck
 
  
  Joined: 09 Jan 2006 Posts: 4639 Location: Titus, Alabama (hauck's holler)
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				 Posted: Mon Oct 02, 2006 10:51 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				certainly not an expert of these re drives but many use cog belts. 
 Have you given these a thought?
        AZ Bald Eagle
 
 George T:
 
 With cog belts one has the same problem.  Instead of breaking chains 
 and tearing up gears, the cogs are ripped off the belt.  Most belts 
 now use Kevlar or something similar.  This stuff does not stretch or 
 slip.
 
 Dan H of my area did a lot of study and experimentation on the 3 cyl 
 Suzuki on his 3/4 scale Jenny.  Even enlisted the help of a Scientist 
 to help with sensors and computers to try and come up with a cause and 
 a solution.  All this was way over my head, but one thing did get my 
 attention.  One night Dan put a strobe light on the spinning IVO prop 
 on the little Suzuki.  The prop blades looked like snake dancers. 
 Would never have imagined they would wiggle the way they did with the 
 engine run up.
 
 Some things work and some don't.  Maybe you all can find an answer.
 
 john h
 mkIII
 
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 _________________ John Hauck
 
MKIII/912ULS
 
hauck's holler
 
Titus, Alabama | 
			 
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		slyck(at)frontiernet.net Guest
 
 
 
 
 
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				 Posted: Mon Oct 02, 2006 11:23 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				John is correct about the suzuki and its strange harmonics.
 Raven, the principal supplier of drives for this engine hasn't had much 
 problem
 with the belt as long as it is tensioned properly, too loose wipes the 
 cogs off
 and too tight overheats and destroys bearings.  -Not easy to arrive at
 the right tension immediately because the alloy block and head expand
 a lot with warmup.  When cold the belt looks disturbingly slack.
 I have had some recurring difficulty with my main shaft bearings losing
 preload torque on the stack, causing the spacer between the bearings
 to spin.  It performed perfectly all this summer until a week ago with
 Thom Riddle and Will U. chasing me with a video cam inspired me to
 work it a bit too hard.
 -Still investigating and learning.
 experimental BB
 On 2, Oct 2006, at 2:51 PM, John Hauck wrote:
 
  	  | Quote: | 	 		   
 
   certainly not an expert of these re drives but many use cog belts.
  Have you given these a thought?
         AZ Bald Eagle
 
  George T:
 
  With cog belts one has the same problem.  Instead of breaking chains
  and tearing up gears, the cogs are ripped off the belt.  Most belts
  now use Kevlar or something similar.  This stuff does not stretch or
  slip.
 
  Dan H of my area did a lot of study and experimentation on the 3 cyl
  Suzuki on his 3/4 scale Jenny.  Even enlisted the help of a Scientist
  to help with sensors and computers to try and come up with a cause and
  a solution.  All this was way over my head, but one thing did get my
  attention.  One night Dan put a strobe light on the spinning IVO prop
  on the little Suzuki.  The prop blades looked like snake dancers.
  Would never have imagined they would wiggle the way they did with the
  engine run up.
 
  Some things work and some don't.  Maybe you all can find an answer.
 
  john h
  mkIII
 
 
 | 	 
 
 
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		NeilsenRM(at)comcast.net Guest
 
 
 
 
 
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				 Posted: Mon Oct 02, 2006 12:13 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				I have the Valley Redrive on my VW powered MKIIIc. At one point I came very 
 close to buying the same redrive Lar bought but didn't feel comfortable with 
 the chain. The Valley redrive uses a coged belt. It works well with wood 
 props and to a some what lesser degree my three bladed PowerFin. My 
 understanding is the wood props have very low mass and are very rigid. The 
 VW engine is a very smooth engine with low compression so it is fairly 
 forgiving. It does shake on start up and shut down but isn't violent so it 
 has never presented a problem. I can even idle the engine down to 800 RPM. I 
 have never had a problem with the belt adjustment after the first hour of 
 run in. They are adjusted per instructions and stay at that setting. Now 
 with this said it does vibrate more than it did with direct drive. I have 
 had cracked exhaust system brackets, Air cleaners, a drive bracket and a few 
 nuts and bolts work loose. So far I have had one forced landing over the 
 last 230 hours because I normally find the problem on preflight and so far 
 have been able to fix the problem. The guys at Valley swear by smoothness of 
 their drive with wood props and promise that they will have a long term fix 
 for composite props. They have tried rubber dampers, a modified drive like 
 they have on their V twin, and a sprag clutch without a satisfactory fix. 
 They promise to keep trying and have been very helpful with any problems I 
 have had. They even offered to help with the cost of the my engine when my 
 drive bracket broke (the over reved engine was my fault).
 
 Rick Neilsen
 Redrive VW powered MKIIIc
 ---
 
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		Jim Baker
 
 
  Joined: 30 Mar 2006 Posts: 181 Location: Sayre, PA
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				 Posted: Mon Oct 02, 2006 12:43 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				 	  | Quote: | 	 		   The guys at Valley swear by smoothness of 
  their drive with wood props and promise that they will have a long term fix 
  for composite props. They have tried rubber dampers, a modified drive like 
  they have on their V twin, and a sprag clutch without a satisfactory fix. 
 
 | 	  
 They're unlikely, except perhaps through luck, to develop a 
 solution without a thourough survey of vibrational characteristics 
 of the system as a whole. Not cheap, not easy without extensive 
 instrumented/strain guaged props and not a few accellerometers. 
 Dampeners move the problem to a different regime and sprag 
 clutches are useless above some speed because the system 
 then acts like a direct coupled unit.
 
 Jim Baker
 580.788.2779
 Elmore City, OK
 
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		Eugene Zimmerman
 
  
  Joined: 10 Jan 2006 Posts: 392
 
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				 Posted: Mon Oct 02, 2006 3:13 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				Jim,
 In my judgement the best system to deal with the torsional vibration  
 harmonics problem is to use a fluid coupler such as an automatic  
 transmission torque converter. The only problem is a HUGH weight  
 penalty.
 On Oct 2, 2006, at 4:42 PM, Jim Baker wrote:
 
  	  | Quote: | 	 		   
 
 > The guys at Valley swear by smoothness of
 > their drive with wood props and promise that they will have a long  
 > term fix
 > for composite props. They have tried rubber dampers, a modified  
 > drive like
 > they have on their V twin, and a sprag clutch without a  
 > satisfactory fix.
 
  They're unlikely, except perhaps through luck, to develop a
  solution without a thourough survey of vibrational characteristics
  of the system as a whole. Not cheap, not easy without extensive
  instrumented/strain guaged props and not a few accellerometers.
  Dampeners move the problem to a different regime and sprag
  clutches are useless above some speed because the system
  then acts like a direct coupled unit.
 
  Jim Baker
  580.788.2779
  Elmore City, OK
 
 
 | 	 
 
 
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		biglar
 
 
  Joined: 14 Jan 2006 Posts: 457
 
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				 Posted: Mon Oct 02, 2006 5:23 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				Thanks all for your thoughts and comments.  The drive was  made by Aero Kinetics and was one of only a few built to that configuration - I  found out much later.  Later ones were made with a cushioning assembly in  the hub, but after my 1st breakage the mfr informed me that the upgrade  wouldn't fit in my housing, but that the heavier input shaft should hold the  strain.  I guess it did.  I have no idea if the company is still in  business, and not interested in finding out.  One day I'll probably make a  web page detailing what all I found in that thing this summer.  Pretty  bad.  Several smaller parts broke, and some machine work was  incorrect.
   
  There's quite a bit on it, and on the engine, in the "Engine  and ReDrive" section of my website.  Click on the link in my signature  below.
   
  The thought about the off road transfer cases has bugged me,  too, because of the strain a small block could put on them in low gear.   Those guys beat 'em up, too.  I'm inclined to think it was a freak  breakage, but not so inclined as to want to take another chance with it.   Three times is enuf.  The idea about snapping or cracking the whip to break  it probably has a lot going for it.  I dunno, but that thing sure did blow  up.
   
  I've had several good conversations with a successful cog  belt drive builder, and it sounds good, but it would be very high (huge  prop to tail boom space) and quite heavy.  He's real interested and  still noodling on it.  SPG - my 1st choice - doesn't have VW adapters  available, and isn't interested.  Marcotte would be far and away the best,  but far too heavy (45 lb) and a real iffy company.  A couple others  are interesting, so we'll see.        For  now, Vamoose goes back onto the back  burner........again.                           Lar.   
   
  Larry Bourne
 Palm Springs, CA
 Building Kolb Mk III
 Vamoose
   
  I mentioned a problem with Vamoose' redrive a bit ago, and  have been asked for more info, so I guess I should share it with all.  I'm  not really crazy about this, but.........
  [url=http://www.gogittum.com][/url]
 
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 _________________ Larry Bourne
 
Palm Springs, CA
 
Building Kolb Mk IIIC
 
"Vamoose" | 
			 
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		  | 
	 
	
		David Lucas
 
 
  Joined: 10 Jan 2006 Posts: 79 Location: Europe. based Amsterdam NL
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				 Posted: Tue Oct 03, 2006 4:41 am    Post subject: Re: Vamoose' Ex-Reduction Drive | 
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				 	  | Quote: | 	 		  One night Dan put a strobe light on the spinning IVO prop 
 on the little Suzuki. The prop blades looked like snake dancers. 
 Would never have imagined they would wiggle the way they did with the 
 engine run up. 
  | 	  
 
 Can remember a forum at Oshkosh a few years back discussing the 'pro's and con's' of in-line water cooled engines V's boxer format (horizontaly opposed) air cooled engines and apparently the boxer format cylinders under strobe lighting dance around quite a bit as well, whereas the in-line format was more rigid.
 
 So maybe it's not just the prop 'wiggling' but the prop and engine both moving to some degree.
 
 David.
 
 Do not archive.
 
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		Richard Swiderski
 
 
  Joined: 30 May 2006 Posts: 5 Location: Ocala FL
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				 Posted: Tue Oct 03, 2006 6:42 pm    Post subject: Re: Vamoose' Ex-Reduction Drive | 
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				Hello Big Lar.
 
 For a while I thought you might beat me into the air, but now I have hope again!!  
 
 A few thoughts: 1) I have the SPG & it is a bullet proof unit with a BMW rubber donut, rated for 150hp.  It would be a great match for you if only a VW adapter was offered.  the north america dealer told me a guy in CA made a VW adapter & it was just a flat plate.  He could probably get you the guys name.  The rotax e-box might be the best way as it incorporates a starter & that might save you a lot of weight, but they won't sell you one unless you provice a serial # of your rotax engine.
 2) About wiggles:  All inline 3 cyl (2 or 4 stroke) rotate around the axis of the crank.  Nothing will stop it but a counter rotating shaft.  All 4 cyl inlines jump up & down & only a counter rotating shaft stops that.  the flat opposed 4 is inherantly cancelled & is the smoothest configuraton.  The wiggles from the inline 3 & 4's are obviously sufficiently delt with in thousands of instances or they wouldn't be seen in aviation.  Everything is a compromise!
 
 3) Please don't give up!!!!  You are a hero to many of us.
 
 Progress Report:  After coming up with a 42% cg I had to drop back & start afreh.  I moved the engine 12" forward which caused me to weld up a new oilpan & oil pickup.  That's done.  Now the engine sat too high so I cut out the engine mount & backbone which left a bigggg hole to drop the engine (3cyl, Suzuki, 100hp, turbo, intercooled, distributorless ignition, port injected, 107 lbs torque at 3600 rpm) into my SlingShot.  I bought a tig welder & wish I had done so years ago.  It is so easy & does such a beautiful job & no sparks to fly!  After just messing with the oil pan, I am confident to start on the kolbs structure.  that's not done yet.  I keep changing the design & am going in circles.  Its hard to keep it simple, light & strong--- Kolb is a genius at that!  I will prevail.
 
 Looking forward to another visit when you pass this way.  -richard swiderski
 
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		biglar
 
 
  Joined: 14 Jan 2006 Posts: 457
 
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				 Posted: Wed Oct 04, 2006 4:11 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				Thanks, Richard.  If you could put me in contact with him, it'd be a great 
 favor.  The drive looked good to me, too, but when I emailed about it, he 
 just emailed back, "sorry, no."  Not a whole gang of interest there.
 
 It sounds like you've been jumping thru hoops and going to the wars with 
 yours, too.  Hang in there........sounds like you've got it in hand.
 
 I had planned to come to Florida again this year, but wanted so badly to try 
 the Bella Coola, B.C. area again - hoping for better weather - that I just 
 hadta give it a go.  Am I ever glad.  I got my good weather and it turned 
 into one of the most spectacular vacations of my career.  I also had an 
 adventure with a "green eyed monster" in a cave that's kinda funny in 
 retrospect.  Literally, and scared the bejeezus out of me at the time.  See 
 the Riske Creek page.  I haven't built webpages yet, but have published 
 short stories on the Nikon Talk Forum that you and others may enjoy.  Here's 
 the links to them - dial ups shouldn't have a problem...............    Be 
 sure to click on the pictures to open them full size.
 
 Riske Creek - 
 http://forums.dpreview.com/forums/read.asp?forum=1007&message=19477815
 
 Chilko Lake - 
 http://forums.dpreview.com/forums/read.asp?forum=1007&message=19378437
 
 Bella Coola - 
 http://forums.dpreview.com/forums/read.asp?forum=1007&message=19413502
 
 FlightSeeing - 
 http://forums.dpreview.com/forums/read.asp?forum=1007&message=19441435
 
 Telegraph Cove - 
 http://forums.dpreview.com/forums/read.asp?forum=1007&message=19515418
 
 Humpbacks - 
 http://forums.dpreview.com/forums/read.asp?forum=1007&message=19530814
 
 The "FlightSeeing" tour is what inspired me to get back after Vamoose 
 seriously, and I really wanted to trailer the fool thing back up there next 
 year to fly myself around.  What a spectacular country.  I'm not sure yet if 
 I'll return there next year with or without a plane, but the call is strong. 
 Then again, the call to do more fishing, visiting and sightseeing in Florida 
 and Lousy-ana is pretty strong, too.  We'll see. 
 Lar.                    Do not Archive.
 
 Larry Bourne
 Palm Springs, CA
 Building Kolb Mk III
 Vamoose
 www.gogittum.com
 
 ---
 
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 _________________ Larry Bourne
 
Palm Springs, CA
 
Building Kolb Mk IIIC
 
"Vamoose" | 
			 
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		Denny Rowe
 
 
  Joined: 10 Jan 2006 Posts: 89 Location: Leechburg, PA
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				 Posted: Thu Oct 05, 2006 5:57 am    Post subject: Vamoose' Ex-Reduction Drive | 
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				Larry,
 I would advise you to stick with a redrive and company who has several units 
 mounted on the same type of engines as yours, not one who may or may not 
 want to develop one for a VW.
 Also if I recall correctly, you have a pretty high compression version of 
 the VW which will increase the torsional problems quite a bit.
 I would think V belts are called for here to allow slip and flex.
 
 Denny Rowe
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		ulflyer(at)verizon.net Guest
 
 
 
 
 
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				 Posted: Fri Oct 06, 2006 3:48 pm    Post subject: Vamoose' Ex-Reduction Drive | 
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				What about a Hirth redrive - they use them on Subaru's and a few others if I recall right.  Rotax is getting real finicky who and what there boxes are being used on.  You would probably would have to get a used reduction drive or a new one being sold by a private party.  
 
  One other thing, sounds like the prop made a rather abrupt stop, is there any potential of crank damage (twist what ever) as a result?
  jerb 
 
  
  At 08:58 AM 10/2/2006, you wrote:
  [quote]Larry, This is truly what the word bummer was invented to describe. Have you thought of adapting a Rotax gearbox to your engine? Might take a bit of machine work, but you'd have a proven drive with only the adaptation to de-bug. Just a thought. 
 
  Rick
 
  On 10/1/06, Larry Bourne <biglar(at)gogittum.com (biglar(at)gogittum.com)> wrote:
    I mentioned a problem with Vamoose' redrive a bit ago, and have been asked for more info, so I guess I should share it with all.  I'm not really crazy about this, but.........
    
   I started the engine without the prop on a few weeks ago, and it ran great.  NO OIL LEAKS ! ! !  I thought I was home free, and was daydreaming about actually flying the thing, and wanted to get it in the air by Nov. 15 - the 10th anniversary of receiving the kit from TOK.  I was really going for it - working on it every day after work.
    
   So, I bolted the prop back on, safety wired it, and lit 'er up.  The engine started to fire, then backfired or kicked back - or both - and there was a loud bang and a jolt and the engine stopped.  Hitting the starter didn't even wiggle the prop, so I shut everything off and tried hand propping it.  Wouldn't move, so I tore that s.o.b. redrive off - again - and tore it apart - again.  Here's a picture of what I found.  That chain literally exploded.  I think that's more than a great plenty.  I've stubbornly worked thru several issues with that thing, and that's enuf.  I don't want to fly in front of it, so it goes in the trash.  
    
   From here ??  I dunno yet.  I'm researching a couple of other redrives, but it's too early to say yet.  I'll keep ya posted.                                     Lar.
    
   Larry Bourne
   Palm Springs, CA
   Building Kolb Mk III
   Vamoose
   www.gogittum.com
  
   
 
  
  -- 
  Rick Girard
  "Ya'll drop on in"
  takes on a whole new meaning
  when you live at the airport. 
  [b]
 
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