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CB Power Source

 
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Speedy11(at)aol.com
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PostPosted: Wed Aug 02, 2006 4:06 pm    Post subject: CB Power Source Reply with quote

I am using circuit breakers in my electrical system.
I had planned to use copper bars to provide power to the "line" side of the CBs.
However, it seems that would make maintenance more difficult if I needed to remove only one CB.
SO, what do you think about using jumper wires from CB to CB to provide power to the CBs? Maybe use #12 AWG to carry the load.
Has anyone done that? Any issues?
Stan Sutterfield


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FLYaDIVE(at)aol.com
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PostPosted: Wed Aug 02, 2006 6:51 pm    Post subject: CB Power Source Reply with quote

In a message dated 8/2/06 8:09:51 PM Eastern Daylight Time, Speedy11(at)aol.com
writes:

Quote:
I am using circuit breakers in my electrical system.
I had planned to use copper bars to provide power to the "line" side of
the

Quote:
CBs.
However, it seems that would make maintenance more difficult if I needed
to

Quote:
remove only one CB.
SO, what do you think about using jumper wires from CB to CB to provide
power
to the CBs? Maybe use #12 AWG to carry the load.
Has anyone done that? Any issues?
Stan Sutterfield
=============================

Stan:

There is nothing wrong with that, the procedure works very well.
A little trick is to use one continuous length of wire, no cuts, no splices.
Leave enough bare wire between each CB to form a nice loop and so that you
can fold it back on itself and insert it into a ring lug. Low resistance, solid
mechanical connection, looks good and as you said, easy to maintain.

Barry
"Chop'd Liver"

"Show them the first time, correct them the second time, kick them the third
time."
Yamashiada


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nuckollsr(at)cox.net
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PostPosted: Wed Aug 02, 2006 7:22 pm    Post subject: CB Power Source Reply with quote

At 08:03 PM 8/2/2006 -0400, you wrote:

Quote:
I am using circuit breakers in my electrical system.
I had planned to use copper bars to provide power to the "line" side of
the CBs.

Suggest brass strip available from hobby shops. MUCH easier
to work with than copper.

Quote:
However, it seems that would make maintenance more difficult if I needed
to remove only one CB.
SO, what do you think about using jumper wires from CB to CB to provide
power to the CBs? Maybe use #12 AWG to carry the load.
Has anyone done that?

Yup . . .
Quote:
Any issues?

Yup . . . the definition of a "bus" is a conductor with multiple
taps for power distribution that are totally independent of each
other. Loss of one tap has no effect on the remainder of the system.

See:

http://www.aeroelectric.com/Pictures/Breakers/Bus_Bar_Not_1.jpg

http://www.aeroelectric.com/Pictures/Breakers/Bus_Bar_Not_3.jpg

http://www.aeroelectric.com/Pictures/Breakers/Bus_Bar_Not_2.jpg
Here's an example of a non-bussed assembly taken from an
old Piper. Note the 3-piece "bus bar" . . . if a screw
loosens at one of these joints, you loose not only the
breaker fed with the loose screw but every thing downstream
as well.

A "real" bus is a contiguous conductor with holes for each
tap that feeds and affects one and only one breaker.

Bob . . .
---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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Speedy11(at)aol.com
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PostPosted: Thu Aug 03, 2006 7:21 am    Post subject: CB Power Source Reply with quote

My appreciation to Bob and Chop'd Liver0for their advice regarding powering circuit breakers.
Stan Sutterfield
Do not archive


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nuckollsr(at)cox.net
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PostPosted: Thu Aug 03, 2006 6:48 pm    Post subject: CB Power Source Reply with quote

At 10:46 PM 8/2/2006 -0400, you wrote:

Quote:


In a message dated 8/2/06 8:09:51 PM Eastern Daylight Time, Speedy11(at)aol.com
writes:

> I am using circuit breakers in my electrical system.
> I had planned to use copper bars to provide power to the "line" side of
the
> CBs.
> However, it seems that would make maintenance more difficult if I needed
to
> remove only one CB.
> SO, what do you think about using jumper wires from CB to CB to provide
> power
> to the CBs? Maybe use #12 AWG to carry the load.
> Has anyone done that? Any issues?
> Stan Sutterfield
=============================
Stan:

There is nothing wrong with that, the procedure works very well.
A little trick is to use one continuous length of wire, no cuts, no splices.
Leave enough bare wire between each CB to form a nice loop and so that you
can fold it back on itself and insert it into a ring lug. Low resistance,
solid
mechanical connection, looks good and as you said, easy to maintain.

Generally the cross section of a "bus" conductor is sized for
the alternator capacity of the airplane. If you use wire as suggested,
then the terminals to accept the doubled-over wires get pretty hoggy.
The terminals and service loops hang way outside the mounting footprint
of the breakers.

99.9% plus of all breakers installed on all airplanes go the lifetime
of the airplane never being called upon to "trip" nor do they require
a maintenance action. Solid bus bars as described earlier have been
used on tens of thousands of aircraft. I guarantee you that ten years
from now "breaker replacement" will be WAaaaayyyy down on the list
of service expenses for your airplane.
Bob . . .

---------------------------------------------------------
< What is so wonderful about scientific truth...is that >
< the authority which determines whether there can be >
< debate or not does not reside in some fraternity of >
< scientists; nor is it divine. The authority rests >
< with experiment. >
< --Lawrence M. Krauss >
---------------------------------------------------------


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Speedy11(at)aol.com
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PostPosted: Sun Aug 06, 2006 11:15 pm    Post subject: CB Power Source Reply with quote

Good point, Bob. Thanks. I'll use the bus bars.
Stan Sutterfield
Do not archive


Quote:
99.9% plus of all breakers installed on all airplanes go the lifetime
of the airplane never being called upon to "trip" nor do they require
a maintenance action. Solid bus bars as described earlier have been
used on tens of thousands of aircraft. I guarantee you that ten years
  from now "breaker replacement" will be WAaaaayyyy down on the list
of service expenses for your airplane.


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