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DAquaNut(at)aol.com Guest
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Posted: Sun Feb 04, 2007 8:19 pm Post subject: Most economical cruse speed |
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Fire- Flyers,
Has anyone done any research or testing or even guessing as to what RPMs give the most economy and most range with a 66" Ivo and a 447 on the Firefly? Best I can tell my range is no more than about 50 to 54 miles on 4.5 gallons. Any one do any better than that on a 5 gallon tank? I could find nothing on the subject in the Archives .
Ed ( in Houston where it is starting to Dry out a little)
[quote][b]
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herbgh
Joined: 10 Jan 2006 Posts: 145
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jimhefner
Joined: 11 Jan 2006 Posts: 91 Location: Tucson, AZ
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Posted: Mon Feb 05, 2007 10:03 am Post subject: Re: Most economical cruse speed |
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Ed, my old Firefly had a 66" IVO with pitch set for 6200 static. I usually cruised at 5100 - 5300 rpms and based on GPS trip summaries and fuel used, I tended to see 20 mpg avg, which was just under 3 gal/hr cruising 55-60. Hope that helps.
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_________________ Jim Hefner
Tucson, AZ
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Thom Riddle

Joined: 10 Jan 2006 Posts: 1597 Location: Buffalo, NY, USA (9G0)
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Posted: Mon Feb 05, 2007 1:34 pm Post subject: Most economical cruse speed |
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DAuquaNut,
I cannot tell you about FireFlys per se but can tell you that for the
lowest fuel consumption per mile flown in calm winds generally occurs
fairly close to Vy, best rate of climb speed in most airplanes. The
least fuel consumption per hour of flight generally occurs at a lower
speed closer to Vx, best angle of climb speed. If you know those
speeds you will be pretty close to what you are looking for if airspeed
is what you want.
If engine speed is what you want, the older Rotax manuals used to have
a specific fuel consumption chart for all their engines which indicated
at what engine speed you could expect to make the most
horsepower/gallon of fuel used. I've not seen one of these charts in a
very long time. Since they now show HP charts and fuel consumption
charts (at full load) you could do some math by dividing the GPH by HP
to come up with your own version of this specific fuel consumption
data. But it would not do you much good since that would be valid at
full load only and would not tell you much about partial load cruising.
The V speeds will give you closer guestimate for that purpose.
If you have a fuel flow gage, then you could do your own tests.
Thom in Buffalo
Freezing my "do not archive" off
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_________________ Thom Riddle
Buffalo, NY (9G0)
Don't worry about old age... it doesn't last very long.
- Anonymous |
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planecrazzzy Guest
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Posted: Mon Feb 05, 2007 3:13 pm Post subject: Re: Most economical cruse speed |
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I have a Fuel Flow meter / Fuel gauge , I switch over to see the fuel flow alot....I'm suprised how high it can get....When I'm cruising I check to see if I'm pushing it too much....Backing off the throttle "just a little" can really save the fuel.... I don't know how you could tell otherwise....
Conditions change too much....
I like that Fuel Flow meter !
Gotta Fly...
Mike in MN
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jim
Joined: 03 Nov 2006 Posts: 107 Location: N. Idaho
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Posted: Mon Feb 05, 2007 5:32 pm Post subject: Most economical cruse speed |
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So Mike, what are the numbers?
Quote: |
I have a Fuel Flow meter / Fuel gauge , I switch over to see the fuel
flow alot....I'm suprised how high it can get....When I'm cruising I check
to see if I'm pushing it too much....Backing off the throttle "just a
little" can really save the fuel
|
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_________________ Jim
N. Idaho |
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Steve Boetto
Joined: 11 Jan 2006 Posts: 365
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Posted: Tue Feb 06, 2007 5:30 am Post subject: Most economical cruse speed |
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Has anyone considered that as you reduce the rpms on a 447 below 5800 that you are dropping off the tuned rpm for the exhaust pipe and you may be increasing wear and adding carbon to the rings?
steve
[quote][b]
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John Hauck

Joined: 09 Jan 2006 Posts: 4639 Location: Titus, Alabama (hauck's holler)
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Posted: Tue Feb 06, 2007 5:57 am Post subject: Most economical cruse speed |
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| Has anyone considered that as you reduce the rpms on a 447 below
5800 that
| you are dropping off the tuned rpm for the exhaust pipe and you may
be
| increasing wear and adding carbon to the rings?
|
| steve
|
Morning Steve:
I have, but the majority of the Kolb List wants to make JD tractors
out of them. Something about wearing them out sooner if you turn more
rpm, even though the engine was designed to cruise at 5,800 rpm and
above. It is a continuous duty engine that does much better at or
above 5,800 rpm. Without going back to look it up, the engine is
capable of 6,500 rpm max continuous.
Lots of folks feel the same way about the 912 series engines that are
5,500 rpm max continuous. In my case, if I don't turn at least 5,000
rpm, I can not keep the engine oil and CHT up to minimum temps.
Wonder if we could put my 1936 JD D engine on a Firestar. It gets its
max hp at 900 rpm.
john h
mkIII
25F and sunny
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_________________ John Hauck
MKIII/912ULS
hauck's holler
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ul15rhb(at)juno.com Guest
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Posted: Tue Feb 06, 2007 6:23 am Post subject: Most economical cruse speed |
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John and others, I am flying my Firestar with a 5100 RPM cruise every
time I fly. I have over 450 hours on the 447. I'm a believer that
less RPM's equates to less wear. So far, so good.
Ralph Burlingame
Original Firestar/447
20 years flying it
-- "John Hauck" <jhauck(at)elmore.rr.com> wrote:
| Has anyone considered that as you reduce the rpms on a 447 below
5800 that
| you are dropping off the tuned rpm for the exhaust pipe and you may
be
| increasing wear and adding carbon to the rings?
|
| steve
|
Morning Steve:
I have, but the majority of the Kolb List wants to make JD tractors
out of them. Something about wearing them out sooner if you turn
more
rpm, even though the engine was designed to cruise at 5,800 rpm and
above. It is a continuous duty engine that does much better at or
above 5,800 rpm. Without going back to look it up, the engine is
capable of 6,500 rpm max continuous.
Lots of folks feel the same way about the 912 series engines that are
5,500 rpm max continuous. In my case, if I don't turn at least 5,000
rpm, I can not keep the engine oil and CHT up to minimum temps.
Wonder if we could put my 1936 JD D engine on a Firestar. It gets
its
max hp at 900 rpm.
john h
mkIII
25F and sunny
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planecrazzzy Guest
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Posted: Tue Feb 06, 2007 3:00 pm Post subject: Re: Most economical cruse speed |
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Hi Jim,
Just like a Detroit Diesel, I keep'r scream'n
Mostly around 5900 - 6000
I don't really get good GPH .... But sometimes when I see the Fuel flow
at 6 plus GPH , I back it down....Some of that is during climb
But even at cruise I see 5 gph sometimes
If I try for 3.5 gph like they say it's suppose to get , My RPM's would be way too low....
With a slight headwind I can almost go 100 miles on 8 gals , That's a 2 gal reserve ( doesn't mean 1 gal in each tank - uneven )
.
.
Gotta Fly...
Mike & "Jaz" in MN
.
.
.
jim wrote: | So Mike, what are the numbers?
Quote: |
I have a Fuel Flow meter / Fuel gauge , I switch over to see the fuel
flow alot....I'm suprised how high it can get....When I'm cruising I check
to see if I'm pushing it too much....Backing off the throttle "just a
little" can really save the fuel
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icrashrc

Joined: 16 Mar 2006 Posts: 247 Location: Mishawaka, In
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jimhefner
Joined: 11 Jan 2006 Posts: 91 Location: Tucson, AZ
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Posted: Wed Feb 07, 2007 8:54 am Post subject: Re: Most economical cruse speed |
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Has anyone considered that as you reduce the rpms on a 447 below 5800 that you are dropping off the tuned rpm for the exhaust pipe and you may be increasing wear and adding carbon to the rings?
steve
Steve, I don't know about your 447 or your setup but I know based on a couple hundred hours of experience that this was not a problem. As power was reduced on approach I had to avoid the 4200-4400rpm range, where the exhaust tuning is a problem, causing EGT's to go up sharply, but other than that, there was no problem. The 447 has plenty of power so even though at lower rpm settings it is not up on the high end of the power curve , there is plenty of power for a comfortable cruise speed. The engine was not laboring a bit... more like purring like a kitten. I used 100:1 synthetic so there was no carbon build-up and looking at the rings through the exhaust port, they were clean and free.... not a slap mark on either piston after more than 200 hrs.... looked new inside! A friend once looked into my exhaust ports and couldn't believe how clean and new it looked. My EGT's were 1050 and CHT was 225.... I don't think there was much wear going on there.
I know there are always debates on this topic and everyone has a right to their own views and you all can run your engines at 5800 or above at cruise all you want, just sharing my experience with the list for those that might want to try something similar. I always burned a little under 3 gal/hr using that approach and setup.... a 447 shouldn't be burning much more than 3 gph or something is not right with the setup in my opinion.
Steve, what are your numbers? (GPH, EGT/CHT, cruise speed, static rpm)
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_________________ Jim Hefner
Tucson, AZ
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ul15rhb(at)juno.com Guest
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Posted: Wed Feb 07, 2007 9:17 am Post subject: Most economical cruse speed |
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I'm in 100% agreement with Jim on this topic. 5000-5100 RPM is where
the best economy is for the 447 on the Firestar or Firefly at about
2.5 to 2.7 gallons per hour.
Ralph Burlingame
Original Firestar w/447
20 years flying it
-- "jimhefner" <hefner_jim(at)msn.com> wrote:
Has anyone considered that as you reduce the rpms on a 447 below 5800
that you are dropping off the tuned rpm for the exhaust pipe and you
may be increasing wear and adding carbon to the rings?
steve
Steve, I don't know about your 447 or your setup but I know based on
a couple hundred hours of experience that this was not a problem. As
power was reduced on approach I had to avoid the 4200-4400rpm range,
where the exhaust tuning is a problem, causing EGT's to go up
sharply, but other than that, there was no problem. The 447 has
plenty of power so even though at lower rpm settings it is not up on
the high end of the power curve , there is plenty of power for a
comfortable cruise speed. The engine was not laboring a bit... more
like purring like a kitten. I used 100:1 synthetic so there was no
carbon build-up and looking at the rings through the exhaust port,
they were clean and free.... not a slap mark on either piston after
more than 200 hrs.... looked new inside! A friend once looked into
my exhaust ports and couldn't believe how clean and new it looked.
My EGT's were 1050 and CHT was 225.... I don't think there was much
wear going on there.
I know there are always debates on this topic and everyone has a
right to their own views and you all can run your engines at 5800 or
above at cruise all you want, just sharing my experience with the
list for those that might want to try something similar. I always
burned a little under 3 gal/hr using that approach and setup.... a
447 shouldn't be burning much more than 3 gph or something is not
right with the setup in my opinion.
Steve, what are your numbers? (GPH, EGT/CHT, cruise speed, static
rpm)
--------
Jim Hefner
Kolbless in Tucson
Do Not Archive
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Richard Pike

Joined: 09 Jan 2006 Posts: 1671 Location: Blountville, Tennessee
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Posted: Wed Feb 07, 2007 11:25 am Post subject: Most economical cruse speed |
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The Rotax 532 had a noticable "on the pipe/off the pipe" range that fell in the lower 5000 rpm range, and years ago I used to fly a Quicksilver MX with a 377 that had a very noticable range where it was either on or off the pipe. It is easy to tell engines affected in this manner because they will not hold a constant rpm, but will gain or lose rpm within certain rpm ranges. The 90 series 582 I am using does not do that that I have ever noticed, and I understand that the blue head is even better about it. So being on/falling off the pipe is not a factor.
Last annual, rings were clean & free, top of piston was very lightly carboned, underside of head had a couple carbon patches about as big as a fingernail, a couple small streaks of carbon buildup in the exhaust manifold. Left it all alone, put it back together.
Using Phillups Injex, normally cruise around 5100-5300 solo, 5500-5600 with a passenger. Quiet and comfortable at around 63 mph.
Richard Pike
MKIII N420P (420ldPoops)
[quote] ---
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_________________ Richard Pike
Kolb MKIII N420P (420ldPoops)
Kingsport, TN 3TN0
Forgiving is tough, being forgiven is wonderful, and God's grace really is amazing. |
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tkrolfe(at)usadatanet.net Guest
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Posted: Wed Feb 07, 2007 11:29 am Post subject: Most economical cruse speed |
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Ralph wrote:
Quote: |
I'm in 100% agreement with Jim on this topic. 5000-5100 RPM is where
the best economy is for the 447 on the Firestar or Firefly at about
2.5 to 2.7 gallons per hour.
Ralph Burlingame
Original Firestar w/447
20 years flying it
-- "jimhefner" <hefner_jim(at)msn.com> wrote:
Has anyone considered that as you reduce the rpms on a 447 below 5800
that you are dropping off the tuned rpm for the exhaust pipe and you
may be increasing wear and adding carbon to the rings?
steve
Steve, I don't know about your 447 or your setup but I know based on
a couple hundred hours of experience that this was not a problem. As
power was reduced on approach I had to avoid the 4200-4400rpm range,
where the exhaust tuning is a problem, causing EGT's to go up
sharply, but other than that, there was no problem. The 447 has
plenty of power so even though at lower rpm settings it is not up on
the high end of the power curve , there is plenty of power for a
comfortable cruise speed. The engine was not laboring a bit... more
like purring like a kitten. I used 100:1 synthetic so there was no
carbon build-up and looking at the rings through the exhaust port,
they were clean and free.... not a slap mark on either piston after
more than 200 hrs.... looked new inside! A friend once looked into
my exhaust ports and couldn't believe how clean and new it looked.
My EGT's were 1050 and CHT was 225.... I don't think there was much
wear going on there.
I know there are always debates on this topic and everyone has a
right to their own views and you all can run your engines at 5800 or
above at cruise all you want, just sharing my experience with the
list for those that might want to try something similar. I always
burned a little under 3 gal/hr using that approach and setup.... a
447 shouldn't be burning much more than 3 gph or something is not
right with the setup in my opinion.
Steve, what are your numbers? (GPH, EGT/CHT, cruise speed, static
rpm)
--------
Jim Hefner
Kolbless in Tucson
Do Not Archive
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Jim, Steve,
I guess that was what I was trying to get across earlier in my reply to
Ed with his FireFly. Seems nobody want's to believe 2 or 2.25 gal/hr.
on a 447. Flying at 5,000 to 5,200 rpm in front of a Tennessee wood
prop for 620 hr's.
Terry - Firefly #95
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jimhefner
Joined: 11 Jan 2006 Posts: 91 Location: Tucson, AZ
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Posted: Wed Feb 07, 2007 9:59 pm Post subject: Re: Most economical cruse speed |
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Terry, if you are only burning 2- 2.25 gph, you are doing better than I ever did. I averaged around 2.75 with the 66" IVO on the FF. Sounds like you have a good thing going, so don't change anything. How long is your Tennessee prop?
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_________________ Jim Hefner
Tucson, AZ
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Thom Riddle

Joined: 10 Jan 2006 Posts: 1597 Location: Buffalo, NY, USA (9G0)
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Posted: Thu Feb 08, 2007 5:06 am Post subject: Most economical cruse speed |
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When I was flying an early Firestar with 377 engine, I typically
cruised at about 5200 rpm when I was enjoying the scenery, which
yielded about 45-50 mph, which is the speed I flew at much of the time.
When trying to set somewhere, I'd push it up to 5600-5800 rpm for a
55-60 mph cruise. I kept complete records on total fuel consumption for
the time I had this airplane and the average fuel consumption over that
time was 2.8 gph and had no engine problems whatsoever during that
time.
Thom in Buffalo
do not archive
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_________________ Thom Riddle
Buffalo, NY (9G0)
Don't worry about old age... it doesn't last very long.
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John Hauck

Joined: 09 Jan 2006 Posts: 4639 Location: Titus, Alabama (hauck's holler)
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Posted: Thu Feb 08, 2007 6:37 am Post subject: Most economical cruse speed |
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Morning Gang:
I have discovered there are two modes of flight to determine fuel
consumption.
1-Flying around the patch.
2-Cross country.
Flying around the patch burns about 50 to 75% of the fuel that you
burn cross country.
If you want a true fuel burn, it is best, in my opinion, to fly some
cross country. Most important info is time of flight and maintaining
"your" cruise rpm, except for take off and landings. Probably should
fly, at least, one hour legs to verify fuel burn. Fuel tank should be
topped off prior to the flight and topped off again when you complete
your flight. You will be surprised how much fuel you burn, if you
have never done a fuel check before.
Remember, flying and playing around the patch will give you much
better fuel consumption than flying a true cross country flight.
john h
mkIII
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_________________ John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama |
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tkrolfe(at)usadatanet.net Guest
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Posted: Thu Feb 08, 2007 6:58 am Post subject: Most economical cruse speed |
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jimhefner wrote: Quote: | Quote: | --> Kolb-List message posted by: "jimhefner" <hefner_jim(at)msn.com>
Terry, if you are only burning 2- 2.25 gph, you are doing better than I ever did. I averaged around 2.75 with the 66" IVO on the FF. Sounds like you have a good thing going, so don't change anything. How long is your Tennessee prop?
--------
Jim Hefner
Kolbless in Tucson
Do Not Archive
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Jim,
My prop is 66" also. Even at 2.75 gph, you were doing better than most. Rpm has a lot to do with gph on a draggy aircraft like the FireFly. My fuel consumption goes up dramatically when I push the rpm and airspeed to get someplace. If I were to put a full enclosure on it and streamline struts I think it wouldn't be as big a factor. Jack Hart is the master at that!
Terry _ FireFly #95
Time to get back into a Kolb!!!!!!
Do Not Archive
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